Skip to Content
77 Mass Ave

Shellfish Secrets Could Help Save Soldiers

Conch shells’ structure yields formula for tougher helmets and armor.

The shells of marine organisms take a beating as they get propelled onto rocky shores by storms and tides or chomped by sharp-toothed predators. But recent research has shown that one type of shell stands above all others in its toughness: the conch. Now, an MIT team has explored the secrets behind these shells’ extraordinary impact resilience—and they’ve shown that this strength could be reproduced in engineered materials, leading to superior protective headgear and body armor.

Conch shells “have this really unique architecture,” explains graduate student Grace Gu, who coauthored a paper on the findings with postdoc Mahdi Takaffoli and engineering professor Markus Buehler. This internal structure makes the material 10 times as resistant to fractures as nacre, or mother-of-pearl—the shell’s basic material. The key is that it forms a “zigzag matrix,” Gu says. As a result, a crack “has to go through a kind of a maze” in order to spread.

Until recently, even after the structure of the conch shell was understood, “you couldn’t replicate it that well,” says Buehler, who is the head of the Department of Civil and Environmental Engineering. “But now, our lab has developed 3-D-printing technology that allows us to duplicate that structure and be able to test it.”

Protective helmets and other impact-resistant gear require a combination of strength and toughness, Buehler explains. Strength refers to a material’s ability to resist damage, which steel does well, for example. Toughness, on the other hand, refers to a material’s ability to dissipate energy, as rubber does. Traditional helmets use a metal shell for strength and a flexible liner for both comfort and energy dissipation. But in the new composite material, this combination of qualities is distributed through the whole material.

The printing technology would make it possible to form the conch-inspired material into individualized helmets or body armor. Each helmet, for example, could be “tailored and personalized,” Gu says. “The computer would optimize it for you, based on a scan of your skull, and the helmet would be printed just for you.”

Keep Reading

Most Popular

computation concept
computation concept

How AI is reinventing what computers are

Three key ways artificial intelligence is changing what it means to compute.

still from Embodied Intelligence video
still from Embodied Intelligence video

These weird virtual creatures evolve their bodies to solve problems

They show how intelligence and body plans are closely linked—and could unlock AI for robots.

seeing is believing concept
seeing is believing concept

Our brains exist in a state of “controlled hallucination”

Three new books lay bare the weirdness of how our brains process the world around us.

We reviewed three at-home covid tests. The results were mixed.

Over-the-counter coronavirus tests are finally available in the US. Some are more accurate and easier to use than others.

Stay connected

Illustration by Rose WongIllustration by Rose Wong

Get the latest updates from
MIT Technology Review

Discover special offers, top stories, upcoming events, and more.

Thank you for submitting your email!

Explore more newsletters

It looks like something went wrong.

We’re having trouble saving your preferences. Try refreshing this page and updating them one more time. If you continue to get this message, reach out to us at customer-service@technologyreview.com with a list of newsletters you’d like to receive.