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Printing Muscle

Organovo’s 3-D printer creates human tissues that could help speed drug discovery.
February 21, 2012

In a small clean room tucked into the back of San Diego–based startup Organovo, Chirag Khatiwala is building a thin layer of human skeletal muscle. He inserts a cartridge of specially prepared muscle cells into a 3-D printer, which then deposits them in uniform, closely spaced lines in a petri dish. This arrangement allows the cells to grow and interact until they form working muscle tissue that is nearly indistinguishable from something removed from a human subject.

The technology could fill a critical need. Many potential drugs that seem promising when tested in cell cultures or animals fail in clinical trials because cultures and animals are very different from human tissue. Because Organovo’s product is so similar to human tissue, it could help researchers identify drugs that will fail long before they reach clinical trials, potentially saving drug companies billions of dollars. So far, Organovo has built tissue of several types, including cardiac muscle, lung, and blood vessels.

Unlike some experimental approaches that have used ink-jet printers to deposit cells, Organovo’s technology enables cells to interact with each other much the way they do in the body. They are packed tightly together and incubated, prompting them to adhere to each other and trade chemical signals. When they’re printed, the cells are kept bunched together in a paste that helps them grow, migrate, and align themselves properly. ­Muscle cells, for example, orient themselves in the same direction to create tissue that can contract.

So far, Organovo has made only small pieces of tissue, but its ultimate goal is to use its 3-D printer to make complete organs for transplants. Because the organs would be printed from a patient’s own cells, there would be less danger of rejection.

Organovo plans to fund its organ-­printing research with revenue from printing tissues to aid in drug development. The company is undertaking experiments to prove that its technology can help researchers detect drug toxicity earlier than is possible with other tests, and it is setting up partnerships with major companies, starting with the drug giant Pfizer.

To create the ink that Organovo uses to print tissue, senior scientist Chirag Khatiwala first grows cells in culture.
Once the researchers have enough cells, they apply an enzyme that frees them from the growing surface and then use a centrifuge to pack them into a small, dense pellet like the one seen at the bottom of the vial on the left, which holds skeletal muscle cells. The pellet is sucked up into small glass capillary tubes, which are then incubated in growth medium. During this incubation period, the cells begin to adhere to each other.
Once the cells can hold together as a unit, researchers push them out of the capillary tubes and into a petri dish, where they are submerged in a nutrient broth. The cells feed and continue to interact with each other, sending and receiving chemical signals and forming the beginning stages of solid tissue. 
After this period of incubation, the cells are sucked back up into glass capillary tubes that serve as ink cartridges. These are loaded into the printer at right, which has been programmed with the script shown on the computer screen to define the shape that will be deposited.
The printer deposits ink one line at a time on top of a layer of inert gel.
The cells form a rectangle 8 millimeters long by 1.5 millimeters wide. The rectangle can be seen in the center of the back-and-forth pattern shown here. That pattern is made of inert gel that holds the tissue in place so that it won’t float away when nutrient medium is added to the dish.
The printed tissue is shown magnified with a microscope and displayed on a computer monitor. Over the next few days, the distinct rows visible here will disappear as the cells divide, communicate, organize, and merge into a single piece of muscle tissue. The muscle tissue is printed in one pass, since a single layer of it is optimal for drug testing, but the printer is just as adept at building multilayered tissue such as functional blood vessels.

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