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  • Thursday, November 8, 2007
  • By Kevin Bullis

Kiva's system can adapt in other ways as well. If someone orders red pens that happen to be stored on the top shelf of a shelving unit, the system software directs that unit to a tall worker who can easily reach the pens. If red pens become hot sellers, the system will instruct stockers to stop putting them on the top shelf and start putting them on the middle shelf, where everyone can reach them. Also, the "peanut-butter and jelly algorithm," as Mountz calls it, tells stockers to place items that are frequently bought at the same time on the same shelf. This can be changed as demand shifts from day to day, or between the summer and Christmas. Around Christmastime, the system can also direct robots to stations with the appropriate style of wrapping paper.

For Walgreens, the software will need to keep track of another parameter: expiration dates. It will ensure that items that can go bad, such as certain cosmetics, are sent out in the order that they're stocked. (Walgreens will use the system to supply its store, not to fill orders from consumers.)

Kiva's adaptive software is the key to the system. The hardware isn't remarkable. The robots are small, wheeled boxes short enough to slip under a shelving unit and lift it up. The navigation system is simple, involving stickers on the floor, optical sensors, and Wi-Fi connections. The software prevents the robots from running into each other, and it keeps track of products on the ever-changing warehouse floor. Infrared sensors warn the robots of unexpected objects in their path--such as a box or a broken robot. Algorithms then kick in to reroute robots around the obstacle. The shelves themselves have lights that tell workers where to stock items, or where to find them in order to pack them. Bar-code scanners register when workers have packed an item and signal the next robot to move into position.

Kiva engineers are working on ways to improve the system. Right now, if a robot breaks down and maintenance workers need to go out on the floor to retrieve it, they virtually "rope off" the area in the warehouse, telling the software to route robots around the area. Mountz says that the engineers are developing a wireless device they call the Moses badge that will allow workers to walk safely among the shelves. The badge will signal the mass of robots to part and allow the workers through.

Rodney Brooks, professor of robotics at MIT, says that the Kiva system is a "very interesting" application of robotics. "It is increasing the productivity of people by having robots do the easy tasks and letting people do the hard tasks," he says. "At the moment, it is incredibly hard for robots to manipulate varying objects. So Kiva leaves that to people and lets the robots do the relatively easy task of moving something from one place to another." Eventually, Brooks says, robots may be able to handle all the tasks involved: "Don't expect the current hard tasks for robots to stay hard forever."

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GaryB

119 Comments

  • 1558 Days Ago
  • 11/09/2007

Kudos

There's "art appreciation" (which I do), but I also have "engineering appreciation" and this gets my Kudos for clever useful app making pragmatic use of current technology. I like it ... I like the roomba too by the same criteria.

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logistics

1 Comment

  • 1557 Days Ago
  • 11/10/2007

price

Correct me if haven't understood the article correctly.
I've just read it and I find it quite interesting, but I have a two questions. As it's seen in the pictures the robots do move very specific shelves which are put on a place in the warehouse. What if the product that I need to store don't fit in that shelves? Is there anything to make robots adapt to other shelves.
In my opinion I don't see very efficient to move an entire shelf if I just need one article from it.
The other question is about the price of these robots. How much would it cost?

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DennisBuller

118 Comments

  • 1556 Days Ago
  • 11/11/2007

Re: price

Hey Logistics,
  I see where you are going, but these robots probably can carry 80% of what Staples sells, so for them it is a good fit. I work in a production warehouse; the slowest point of putting things together is the person gathering the small parts. Small packages are the hardest to find on the shelves. Also small parts cannot go on really big shelves, they can only be so "deep" before things get lost.
  As for cost, I assume since they are all the exact same, their development cost will be spread out over all of the ones made and sales forecast. They may be making the same robot with slight changes ten years from now....
  We forget the truly capable "robot" in this equation is the human. They take the products off of the robot and package it. Which requires real brains and dexterity.

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gator

1 Comment

  • 1551 Days Ago
  • 11/16/2007

multilple sku's per shelf

yes picking multiple sku's from the same shelf - will slow workers down - split shelves into smaller loactions will help index the stock better and help maintain accuracy ( worker tracking ), it also  helps workers find stock better. Keep the same layout for all shelves, for example 3 sku's per shelf label locations - shelf(1) (A) ..shelf (1) (B) .. shelf(1) (C) - we use this system with up to 8 sku's per shelf

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