Researchers at the University of St. Andrews have created sheets of a flexible metamaterial that can manipulate visible light. “It’s a pretty significant step forward,” says Steven Cummer, professor of electrical and computer engineering at Duke University and the inventor of the first metamaterial-based invisibility cloak. “At radio frequencies we know how to make a lot of these things. But at optical wavelengths, things have been very fabrication-limited.”
Metamaterials allow researchers to manipulate electromagnetic waves beyond the boundaries of what physics allows in natural materials. As well as promising better solar cells and high-resolution microscope lenses, metamaterials have also been used to create so-called invisibility cloaks, in which electromagnetic waves are bent around an object as if it simply weren’t there.
However, metamaterials must be constructed out of elements smaller than the wavelength of the electromagnetic radiation being manipulated. This means that invisibility cloaks (and most metamaterial devices in general) only work with wavelengths longer than those found in visible light, such as radio and microwave frequencies. Metamaterials designed to work with optical wavelengths are built on rigid and fragile substrates, and as a result they’ve been confined to the lab.
The new metamaterial, dubbed “Metaflex” by its creators, is manufactured on top of a rigid substrate. An initial, sacrificial layer of the material is deposited on this substrate to stop the subsequent layers from sticking to this substrate. A sheet of a flexible, transparent, plastic polymer is then laid down. Next, a lithographic process, similar to that used to make silicon chips, creates a lattice of gold bars, each 100 to 200 nanometers long and 40 nanometers thick, on top of the polymer. (These bars act as “nanoantennas” that interact with incoming electromagnetic waves.) The Metaflex material is then bathed in a chemical that releases the polymer from the layer below and from the rigid substrate.
By varying the length and spacing of the nanoantennas, Metaflex can be tuned to interact with different wavelengths of light. The simple sheets tested by the researchers simply blocked a portion of an incoming beam of light at specific wavelengths, but this is enough to demonstrate that Metaflex is a working metamaterial. The St. Andrew’s researchers tested wavelengths as short as 620 nanometers (corresponding to a red color).
So far, the researchers have produced flexible sheets as large as five by eight millimeters and as thin as four micrometers. While a fingernail-sized sample may seem small, it’s a big step up from the microscopic dimensions of other optical metamaterials. The St. Andrew’s scientists are confident that Metaflex can be produced in even larger sizes and at high volumes. “It’s absolutely scalable to industrial levels,” says Andrea Di Falco, the lead author of a paper published in the New Journal of Physics yesterday that describes the material.
Smaller design teams can now prototype and deploy faster.