Charging ahead: Hyundai’s hybrid sedan, which it will start selling in December, will feature a lithium-ion battery--a technology that Toyota has said isn’t ready for mass-market cars.
Hyundai

Energy

Hyundai Bets on Lithium-Ion Batteries

The 2011 Sonata Hybrid will be the first mass-market car to use the battery technology.

  • Thursday, August 12, 2010
  • By John Voelcker

In December, Hyundai will launch the 2011 Sonata Hybrid, the world's first mass-market hybrid with a lithium-ion battery pack. Lithium cells provide much higher energy density than the conventional nickel-metal-hydride packs currently used in hybrids. As a result, the 1.6-kilowatt-hour pack weighs 96 pounds-compared to the 124 pounds of the 1.4-kilowatt-hour packs in Toyota hybrids.

If early specs are any indication, the Sonata Hybrid promises to offer strong competition for the Ford Fusion Hybrid and the Toyota Camry Hybrid, which, like the Sonata Hybrid, are midsize hybrid sedans that were adapted from gasoline-engine equivalents. (The Prius, in contrast, has no nonhybrid equivalent). Noting that government data shows that U.S. drivers spend more than half their time on the highway, Hyundai has tuned its hybrid for better highway mileage than either of its hybrid competitors. The company says its hybrid car will get 37 miles per gallon in the city and 39 or 40 mpg on the highway. The Fusion Hybrid gets 41 mpg city but only 36 mpg highway; the Camry Hybrid gets 33 mpg city, 34 mpg highway. Hyundai also claims that the hybrid Sonata will run in electric mode as high as 62 miles per hour under certain circumstances--versus the Fusion's 47 mph and the Camry's 42 mph.

The Korean company expects to pull this off using a simpler hybrid system than either Toyota or Ford. Hyundai uses a 30-kilowatt electric motor between the 169-horsepower, 2.4-liter gasoline engine and a six-speed automatic transmission. Inside the transmission, an electric oil pump replaces the torque-converter pump. This pump keeps fluid pressure up even when the engine switches off at stops, which removes the engine-idle input torque that normally powers the torque converter to keep it ready to transmit power on acceleration.. There's also a smaller 8.5-kilowatt starter-generator that restarts the engine when it switches off, and can add a small amount of additional battery recharging.

The electric motor can power the car alone, and can also recharge the battery and assist the engine with additional torque.

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Hyundai has fitted the Sonata Hybrid with its own front styling from the windshield forward. "Consumers who buy a hybrid want to get credit for taking that step," says Sonata Hybrid product manager Michael Deitz. "If you have minimal differentiation, it doesn't give them that." He notes that Hyundai wanted to keep the Sonata's most recognizable design aspect--its swooping side profile--and avoid the expense of a totally new vehicle, a la Prius. "But the face of the car is completely different."

Hyundai hasn't released pricing for the 2011 Sonata Hybrid yet, but if the company can "get it to market under $25,000," Deitz says, "it will definitely have a good impact." Depending on options, he says the hybrid should run "from the mid-20s to the low 30s." In contrast, the 2011 Toyota Camry Hybrid starts at $26,400, and the 2011 Ford Fusion Hybrid starts at $28,100.

"It's an extremely intriguing entry," says Aaron Bragman, from industry analysis firm IHS Automotive. "If it proves as good a hybrid as the regular Sonata is good as a family sedan, it could do very well." He also notes that the car could prove "an embarrassment" to Toyota, which has said repeatedly that lithium-ion-cell technology is not yet ready for mass usage in hybrids.

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NOcean

5 Comments

  • 541 Days Ago
  • 08/12/2010

Pretty pathetic

Reading the second paragraph, it strikes me as how poor those numbers are.  Getting only 33 to 41 mpg is pathetic.  Particularly so considering that vehicles (granted lighter weight) were achieving those numbers 25 years ago.  Too bad industry lobbyists succeeded in having the government MPG goals trimmed back.

Reply

R Sweeney

67 Comments

  • 541 Days Ago
  • 08/12/2010

Re: Pretty pathetic

As the man said: "Consumers who buy a hybrid want to get credit for taking that step,"

It's not about the numbers.
It's not about reality.
It the APPEARANCE of green moral superiority that sells these pious vehicles.

Hyundai gets it.

Reply

bkf11

10 Comments

  • 538 Days Ago
  • 08/15/2010

Re: Pretty pathetic

That's a very one-sided view. Nobody said it WASN'T about efficiency but humans are humans. Why shouldn't people also get some credit for driving a less polluting car?
It happens in other areas as well - drivers of Hummers value the reactions they get from people highly as well. Different world view but still human nature.

Reply

rdiver83

2 Comments

  • 541 Days Ago
  • 08/12/2010

Re: Pretty pathetic

"getting 33-41 mpg is pathetic..."

Agreed.  But while we're on the topic of government manipulation, don't forget that every time the EPA issues new regulations on emissions standards, most engines have to be redesigned.  And let's not also forget that compliance with those regs usually results in a less efficient engine than you would get otherwise.  This is particularly noticable in large diesel designs -- compliance with changing epa regs drove Detroit's main (12.7L) engine's efficiency down by, what, 20%? in 2005, again in 2008, and it is expected to happen again in 2012?  The engines continually move towards more and more efficient, but emissions standards continue to push the efficiency back the other direction. 

Correct me if I'm wrong, but wasn't changing emissions standards also one of the reasons Ford had to drop the excellent 7.3 diesel that was proven to be an outstanding engine, and was continually improving in reliability and efficiency?

Reply

NOcean

5 Comments

  • 540 Days Ago
  • 08/13/2010

Re: Pretty pathetic

http://www.scientificamerican.com/article.cfm?id=interactive-plug-in-hybrids

You may want to also check this interactive graphic from the July 2010 Scientific American. A map of the United States is given relative to what how electric power is generated (natural gas, coal, nuclear, renewable). In some parts of the country, but especially so in the Midwest, coal dominates.

The take-away conclusion is that All-Electric vehicles (such as Nissan Leaf) or Plug-In Hybrids (such as Chevy Volt), when compared to regular Hybrids (such as Toyota Prius) will actually contribute *MORE* pollution in terms of carbon emissions.

Reply

ArtInvent

67 Comments

  • 541 Days Ago
  • 08/12/2010

Weight savings not that great

The weight savings over a Toyota NiMH pack is only about 25%, and the overall mileage is not really spectacular. Clearly the promise of LiIon is not really being met here. The Chevy Volt is still looking to me like the true breakthrough lithium powered car.

But a good step in the right direction. Lithium will only advance, and enable true efficiency advances, as it slowly makes it's way in increasing numbers into actual on the road cars. Massive mass production will bring costs down and technology up, and that doesn't happen in sudden giant leaps.

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