Power film: A thin plastic sheet covered with microscopic structures is applied to the front of a solar panel to increase the amount of light it absorbs.
Genie Lens Technologies

Energy

A Sticker Makes Solar Panels Work Better

A startup's polymer sticker increases power output by 10 percent, and can be applied to panels that are already installed.

  • Tuesday, August 10, 2010
  • By Kevin Bullis

The power output of solar panels can be boosted by 10 percent just by applying a big transparent sticker to the front. Developed by a small startup called Genie Lens Technologies, the sticker is a polymer film embossed with microstructures that bend incoming sunlight. The result: the active materials in the panels absorb more light, and convert more of it into electricity.

The technology is cheap and could lower the cost per watt of solar power. Also, unlike other technologies developed to improve solar panel performance, this one can be added to panels that have already been installed.

The polymer film does three main things, says Seth Weiss, CEO and cofounder of Genie Lens, based in Englewood, CO. It prevents light from reflecting off the surface of solar panels. It traps light inside the semiconductor materials that absorb light and convert it to electricity. And it redirects incoming light so that rather than passing through the thin semiconductor material, it travels along its surface, increasing the chances it will be absorbed.

Researchers designed the microstructures that accomplish this by using algorithms that model how rays of light behave as they enter the film and encounter various surfaces within the solar panel--the protective glass cover, the semiconductor material, and the back surface of the panel--throughout the day. The key was bending the light the optimal amount, enough that it enters the solar panel at an angle, but not so much of an angle that the light reflects off and is lost. If light does reflect off either the glass or semiconductor surfaces, the film redirects much of it back into the solar panel.

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Tests at the National Renewable Energy Laboratory showed that the film increases power output on average between 10 percent and 12.5 percent, with the best improvement under cloudy conditions, when incoming light is diffuse. [Note: The original version of the article cited a range from 4 to 12.5 percent, but this referred to an earlier version of the technology.] Adding the film--either in the factory, which is optimal, or on solar panels already in use--increases the overall cost of solar panels by between 1 percent and 10 percent. But the panels would then produce enough additional electricity to justify the price. What's more, increasing the power output of a solar panel decreases other costs--such as shipping and installation--because fewer solar panels are required at each installation, says Travis Bradford, a solar industry analyst and president of the Prometheus Institute.

Yet the overall benefit depends on how long the polymer film lasts. The cost per kilowatt hour of solar power is figured by estimating the total power output of the solar panel over its 20- to 25-year warranty. If the film is scratched, attracts dust, or becomes discolored after years or decades in the sun, it could actually lower power output over time. "Durability is a big issue," Bradford says. The materials used in solar panels today have been tested over decades, and although Weiss says his company's films will last for 20 years, their durability hasn't been verified.

Meanwhile, many solar panel companies are developing related approaches for increasing the amount of light a solar panel will absorb. For example, Innovalight, based in Sunnyvale, CA, has developed a method for printing silicon nanoparticles that can improve the amount of light conventional crystalline silicon solar panels absorb. It's working with two major solar manufacturers, JA Solar and Yingl, to commercialize the technology. Unlike many of these other approaches, which are developed for particular kinds of solar panel materials, the Genie Lens films can be applied to any type of solar panel--including crystalline silicon and newer thin-film solar panel technology.

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Shine

22 Comments

  • 547 Days Ago
  • 08/10/2010

A Sticker Makes Solar Panels Work Better

Sweet

Reply

Bob Gagnon

1 Comment

  • 547 Days Ago
  • 08/10/2010

Combination Panels

When are we going to get fully integrated panels, produced by one manufacturer that can produce electricity and hot water. I'm told that cooling the panels like this will produce 10% more electricity and lots of hot water for heating and domestic hot water. Also the efficiencies gained by having one installer mount one set of collectors that will make hot water and electricity will make solar much more viable.

Thanks, Bob Gagnon www.BobGagnon.com

Reply

cymshah

14 Comments

  • 547 Days Ago
  • 08/10/2010

Re: Combination Panels

it could work two ways, Cooling the panel in the summer and warming/snow melter in the winter.

Reply

erbium

338 Comments

  • 547 Days Ago
  • 08/10/2010

Re: Combination Panels

Yes

Maybe it could make coffee for you,
water the lawn,
guard the house,
and watch the kids while the sun is shining too

Reply

tennman

3 Comments

  • 546 Days Ago
  • 08/11/2010

Re: Combination Panels

Bob, I've been wondering the same for a while now myself. There's only two companies that I know of, and they are Panotron AG of Switzerland http://www.panotron.com/de/index.php?page=2724, which unless you can speak German, or use a good browser like Firefox or Chrome, you're out of luck with that one, not to mention the fact that they almost exclusively work in Switzerland, Germany, and Austria. The other is Atlantis Energy Systems here in America (California, of course), and their Sunslates product. http://atlantisenergy.com/sunslates.html Theirs is not an integrated system like Panotron's is, but still seems to be the type of thing that you are looking for.
Hope this helps!

Reply

rpw12345

1 Comment

  • 546 Days Ago
  • 08/11/2010

Re: Combination Panels

This would be even more attractive with concentrating PV.  These things get wickedly hot and the heat ought ideally to be recovered; also, dealing with the heat would allow stronger concentrators (= more energy generated).  Of course, concentrators are not normally a domestic rooftop technology, but I bet heat recovery could be made to work on a neighborhood scale, say, supplying heat/cooling via heat exchangers to multiple households...

Reply

DennisBuller

118 Comments

  • 543 Days Ago
  • 08/14/2010

Electricity and Hot Water

Is already here:

http://prometheusgonewild.wordpress.com/2010/03/15/new-solar-power-really/

-Dennis
www.PrometheusGoneWild.com

Reply

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billcoleman

8 Comments

  • 546 Days Ago
  • 08/11/2010

Thermal !!

The article says the film reduces reflection.  AND that the increase in effect is best in cloudy weather. If that is the case, the film could benefit thermal panels or even ordinary windows that are used to warm sun spaces, porches, greenhouses and the like.  Keeping them clean is another matter.

Reply

Gcanno

24 Comments

  • 542 Days Ago
  • 08/15/2010

Using this technology to deflect sunlight as it changes angles on large rooftop skylights ;prolonging the use of available natural light, is where the true savings are. The ability to take the equivilant of 1000 watts off the grid per light not used in that same warehouse or building.

In addition i assume that the same film is capable of deflecting infrared heat,which further helps bring down the energy consumption. No lights and less air conditioning equals better savings, but every approach should be maximised.

Reply

erbium

338 Comments

  • 528 Days Ago
  • 08/29/2010

Algorithms

One of my first professional jobs was creating a computer program to calculate thin film reflectance for multi-layer coatings of AR materials. 

We calculated bandpass properties at different light frequencies of various layers and another program tried to optimize the multi-layer coatings of different materials. 

Some of the calculations, especially the optimizations, would run for days on the computers of that time.  These calculations sound much more complex due to accounting for 3-d spatial interactions of light.

I would be very interested in an add-on article on how the various, i.e. not flat layer coatings were calculated.  We don't need enuf detail to give away any industrial secrets.  Just that the methods used sound interesting and impressive.

Reply

maplecrm

1 Comment

  • 186 Days Ago
  • 08/06/2011

Great

This is something new and informative

Thanks
Sonia
http://maplecrm.com

Reply

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