Cool running: NREL senior engineer Eric Kozubal examines a prototype air flow channel of the DEVap air conditioner. The graph shows how hot, humid air (in red) changes to cool dry air (in blue) as the air passes through the system.
Pat Corkery

Energy

An Energy-Saving Air Conditioner

Evaporative cooling plus drying with desiccants equals cool air for less cost.

  • Thursday, June 17, 2010
  • By Neil Savage

Keeping air cool in homes and offices this summer will be expensive--about 5 percent of the energy used in the United States each year goes to running air conditioners. But researchers at the U.S. National Renewable Energy Laboratory (NREL) in Golden, CO, have come up with a new air-conditioner design that they say will dramatically increase efficiency and eliminate gases that contribute to global warming.

"The technology we have today is nearly a hundred years old," says Eric Kozubal, a senior engineer at NREL. Kozubal and colleagues have come up with an air conditioner that combines evaporative cooling with a water-absorbing material to provide cool, dry air while using up to 90 percent less energy. The desiccant-enhanced evaporative, or DEVap, air conditioner is meant to addresses the old complaint, "It's not the heat; it's the humidity," more efficiently.

Evaporative cooling--blowing air across a wet surface to promote evaporation--has long been used in so-called swamp coolers. A method called indirect evaporative cooling improves on this design, dividing air into two streams, which separated by a polymer membrane. Water is passed through one airstream, making it cooler and wetter; the cool air cools the membrane, which in turn cools the air on the other side without adding water.

But air can only hold so much water vapor, so in humid climates the effect is limited. On a 32 ºC day in Houston, Kozubal says, evaporative cooling may only bring the temperature down to about 27 ºC. Ideally, to provide a comfortable building, an air conditioner should cool air to 13 or 16 ºC.

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NREL overcomes the humidity problem by adding another step, the use of a material known as a desiccant that absorbs moisture. NREL uses a liquid desiccant, a syrupy solution of lithium chloride or calcium chloride, about 44 percent salt by volume. In this setup, another membrane separates the desiccant from air traveling through a channel. The polymer membrane has pores about 1 micrometer to 3 micrometers in diameter, big enough that water vapor passes through easily while the salty liquid stays put. The membrane is also coated with a Teflon-like substance to repel liquid water. The desiccant pulls moisture from the airstream, leaving dry, warm air. Then it's back to indirect evaporative cooling: in a second channel, water evaporates to cool a secondary airstream, which in turn cools the first airstream, and out comes cool, dry air.

"I think it's very promising," says Anthony Jacobi, codirector of the Air Conditioning and Refrigeration Center at the University of Illinois at Urbana-Champaign. "I don't believe the idea of integrating these technologies is very new. Doing it successfully may be."

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StupidPeasant

98 Comments

  • 604 Days Ago
  • 06/17/2010

scale

With water evaporation, you get a lot of scale to deal with. How is this addressed?  Swamp coolers need a lot of maintenance.

Reply

yuanyijunc

3 Comments

  • 599 Days Ago
  • 06/22/2010

Re: scale

we achieve this kind of system two years ago  and they work in Masdar and shanghai Expo.
two key points, first solar is used for desiccant regeneration, and also the water could be recovered during the regeneration process.
second, the membrane is used, so the air does carry over the desiccant and water, also no pollution or dust collection of the water and desiccant, the membrane are also not easy for scaling for its hydrophobic surface.
based on the above, water recovery, no scaling surface, and also no pollution of the liquid and water, the system it is totally diffrent with swamp cooler in view of maintenence.
in fact, could be without desiccant to get a new swamp cooler based on membrane with little maintenence.
you may visit www.i-isaw.com or contact with me yuanyijunc@msn.com to get more information.

Reply

wala

1 Comment

  • 604 Days Ago
  • 06/17/2010

H2O

Khmm, well H2O ir a greenhouse gas as well, except that it may fall to ground at some point in it's "lifetime".

Reply

adin

2 Comments

  • 604 Days Ago
  • 06/17/2010

water usage?

in areas that currently use swamp coolers, water usage is becoming a bigger factor than energy usage. (in NM there are incentives to switch away from swamp coolers and back to refrigerated air)

How much water would this design use? Something close to current swamp coolers?

Reply

mkogrady

423 Comments

  • 604 Days Ago
  • 06/17/2010

Re: water usage?

If I read it right, I don't think it uses water, but pulls the humidity out of the air as a condensate, then passes the less humid air over the cooler plates. I think you can collect the condensate in a tube, redirect it to a drain or in arid areas of the world collect the water and use it for drinking or your houseplants. It should be pretty darn pure if it's simply humidity that is condensed.

I would be interested to know if the condensor platform could be adapted to be used in homes as a dehumidifier of some type. If this AC unit operates a lower power level, then perhaps a dehumidifier can be created too.

Reply

Bruceahz

38 Comments

  • 604 Days Ago
  • 06/17/2010

Re: water usage?

no, it uses water. The complete process is two indirect steps: first dry the hot, humid air using the calcium chloride slurry on the far side of a membrane, then cool the air by passing it over a cool surface with water-cooled air on the other side.

The two gotchas here are 1)you need to use water to cool the air and 2)you need to heat the slurry to drive off the water so you can re-use the slurry.

Basically it is a swamp cooler with an air-to-air heat exchanger (to keep the cool air from getting humid) preceded by a chemical dehumidifier.

Reply

erbium

338 Comments

  • 602 Days Ago
  • 06/19/2010

Re: water usage?

you could re-capture the water if the panels were dried out in sunlight as mentioned but in a 'solar still', a closed system to capture the water.

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macbuddy

2 Comments

  • 600 Days Ago
  • 06/21/2010

Re: water usage?

go to  www.pwfa for the solution to this request

Reply

macbuddy

2 Comments

  • 600 Days Ago
  • 06/21/2010

Re: water usage?

The solution for this is called water from air
I have the equipment available for all types of projects.  Go to  www.pwfa.us  for all the details

Reply

rhansing

74 Comments

  • 604 Days Ago
  • 06/17/2010

A/C design

Growing up in kansas, we used a pitcher of ice in front of a fan, and soaked two sheets in water, one to sleep on and the other to cover up. Not to mention, open the window or sleep on the porch.

I worked great...

Reply

pk_rulz

4 Comments

  • 602 Days Ago
  • 06/19/2010

Re: A/C design

That was good :)

Reply

aurizon

4 Comments

  • 603 Days Ago
  • 06/18/2010

Close the loop

Since most areas that need cooling also have a lot of sunshine hours the lithium brine need not be boiled, it can be heated in solar flats on the roof or ground by the sun. You might need to tint it black in the visible and IR, but you could probably get the brine to 60-70C at which temperature it will have a higher partial pressure of water than the ambient air and will lose water. Being 'syrupy' it will require some pumping and you can use some top-to-bottom flow diverters to stir the flow in the flat. It will require some optimization. The flats could also be behind solar electric flats, so the 80% of the suns energy that is not turned into electricity can heat the brine(not as good as direct sun on the brine) The electricity from the solar panels can power the pumps(which may be intermittent)as well as supply the grid.

Reply

ffarkle

1 Comment

  • 603 Days Ago
  • 06/18/2010

No metric snobbery please

What the author meant to say was, if it's 90°F outside, this unit might only cool the inside air to 80°; but we expect our air conditioners to cool the air all the way down to 55 or 60.

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