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Scaling Up Solar Power

  • March/April 2010
  • By Katherine Bourzac

Applied Materials makes the equipment needed to produce the biggest solar panels in the world.

   

Technicians at Applied Materials test a laser scribe machine, part of the company’s equipment line for making the world’s largest solar panels. The lasers etch the outlines of solar cells into a transparent conductive oxide that coats a glass panel.
Credit: Jen Siska

In 2006, semiconductor-equipment giant Applied Materials got into the solar-power market in a big way. At the company's headquarters in Santa Clara, CA, you can see just how big: a ceiling-mounted crane lifts a piece of glass the size of a garage door onto a table for testing. The glass sheet, covered with a thin orange film of amorphous s­ilicon, ­is destined to become one of the world's largest solar panels.

Applied Materials developed the equipment to produce these extremely large photo­voltaic panels in order to lower the price of solar power--­crucial if solar is to compete on price with fossil-fuel electricity. The value of a solar installation comes down to the cost of each watt of power it can produce over the lifetime of a panel, and Applied Materials' panels bring down costs in two ways. The equipment for manufacturing thin-film solar cells operates more efficiently when the panels are bigger. And larger modules need less hardware and labor to wire them together and support them.

 

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