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When Angenent added cobalt to the mix, he recalls, "it was unbelievable. Overnight, the process was recovered." In lab tests, the average output yielded a quarter of a liter of methane per gram of waste fed into the digester. Angenent calculates that this number, scaled up to industrial production rates, would decrease the amount of natural gas needed to power an ethanol plant by 50 percent.
In a 2006 study, researchers at the University of Minnesota calculated the total amount of energy used in the production of ethanol, from how much it costs to build and run tractors to how much it costs to power a biofuel plant. They found that ethanol provides a scant 26 percent more energy than is used to produce it.
When Angenent plugged results of his process into the Minnesota model, he found that energy output was bumped up to 70 percent, meaning that anaerobic digestion significantly boosts the energy value of ethanol biofuel. Angenent says that percentage may change slightly in a real-life scenario if ethanol plants choose to install anaerobic digesters.
"If you put in a digester, you have a lot of liquid that needs to be recycled back into the system, and that would create changes throughout a plant," says Angenent. "So someone will have to do a study to find out what that net energy balance really is."
Douglas Tiffany, a research fellow at the University of Minnesota and a coauthor on the 2006 study, says that operating anaerobic digesters in ethanol plants may be a challenge, since it requires expertise to maintain a stable bacterial community at high temperatures and avoid system crashes. However, if these problems are sorted out, Tiffany says, the process may improve ethanol's energy and environmental potential.
"We can improve these existing corn-ethanol plants dramatically and reduce greenhouse gases far more than they do today," says Tiffany. "This process is attractive because it's a low-energy, low-capital approach. It will take some [ethanol producers] to stick their necks out to try it, but once it's happening in a number of plants, it should work out pretty well."
Seems pretty elementary to use all the power available. Anaerobic digesters will also accept cellulosic fuels.
cellulose in anaerobic digesters
Could you cite some work that shows anaerobic digestion transforming cellulosic biomass to CH4? Cellulose passes right through the digesters used in large wastewater treatment plants. So you must be describing something I haven't seen yet.
Re: cellulose in anaerobic digesters
I think the ArrowBio process can handle cellulose. The process is generically known as Upflow Anaerobic Sludge Blanket Digestion (UASB).
Adding anaerobic digestion has already been considered by consultants. Capital and operating costs are prohibitive. Digester effluent is a problem. It is a sludge with an extremely high organic- and ammonia-N content. All of the treatment options are extremely difficult if you actually do the detailed analysis. Wastewater energy demands will greatly reduce energy efficiency gains. Land application is no easy solution. Good work hiking to the mountain. All the hard climbing is still left to do.
Re: What about digester effluent?
Anaerobic Digestion for use in Cellulosic Ethanol plants is already patented by For Fuel Freedom, Inc. and called Organic Hydrolysis™. The additional effluent is taken care of by a blend of organisms, and the water is purged of ammonia during processes like sugar separation. But energy is not the only economic issue. Along with its Hybrid Ethanol and Bio-diesel reactor, For Fuel Freedom's algae and organisms triple the output: 2.7 times more than sugarcane, 3.4 more than corn, and 4.3 more than any other cellulosic technology. That sounds like a good investment.
Manufacturing in the United States is in trouble. That's bad news not just for the country's economy but for the future of innovation.
Plataputylus
10 Comments
Don't forget the water
None of the estimates of energy usage to create corn-based ethanol include the cost of the water needed to grow the corn. With aquifer levels dropping all over the mid-west, there are both short- and long-term costs that have yet to be considered.
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