Capturing light: Ordinarily, the flat wires on the surface of solar cells that are used to collect electrical current prevent light from reaching the active material in a cell, reducing efficiency. A new design traps much of the light that would have been reflected. In the picture, some of the red light from a laser is redirected from the wire to areas on the cell where the light can be absorbed. The new approach dramatically helps improve the performance of solar cells without increasing costs.
1366 Technologies

Energy

More-Powerful Solar Cells

A new solar cell is 27 percent more efficient without being more expensive to make.

  • Thursday, March 27, 2008
  • By Kevin Bullis

An MIT researcher has found a way to significantly improve the efficiently of an important type of silicon solar cells while keeping costs about the same. The technology is being commercialized by a startup in Lexington, MA, called 1366 Technologies, which today announced its first round of funding. Venture capitalists invested $12.4 million in the company.

1366 Technologies claims that it improves the efficiency--a measure of the electricity generated from a given amount of light--of multicrystalline silicon solar cells by 27 percent compared with conventional ones. The company's efficiency and cost claims are based on results from small solar cells (about two centimeters across) made in the lab of Emanuel Sachs, a professor of mechanical engineering at MIT, who is one of the company's founders. 1366 Technologies is building a pilot-scale manufacturing plant that will make full-sized solar cells (about 15 centimeters across). Within a year, the company will decide whether its pilot-plant results justify building a factory for commercial production, Sachs says.

Commercial solar cells made from multicrystalline silicon are normally far less efficient than more expensive ones made from single-crystal silicon, but they're cheaper. The 27 percent improvement will bring multicrystalline cells to efficiencies about the same as single-crystal cells--around 19.5 percent--at the lower costs. So, if the technology successfully scales up, Sachs says, it could significantly bring down the cost of solar electricity. Sachs says that today, solar cells cost about $2.10 per watt generated. When manufactured at a commercial scale, the first cells incorporating his new technology will cost $1.65 per watt. Planned improvements will bring down this cost to about $1.30 a watt, he says. To compete with coal, the cost will need to come down to about $1 a watt, something that Sachs predicts can be achieved by 2012 with further improvements in antireflection coatings and other anticipated advances.

The company's first prototype solar cells include three key innovations to improve efficiency. The first is a method for adding texture to the surface of the cells that allows the silicon to absorb more light, a trick that's been used before with single-crystalline devices but has been difficult to implement with multicrystalline silicon. The rough surface causes light to bend as it enters the cell so that when it encounters the back of the cell, it doesn't reflect right back out; rather, it bounces off at a low angle and remains inside the slab of silicon. The longer the light remains within the silicon, the greater the chance that it will be absorbed and converted into electricity.

Print

Related Articles

Silicon Solar Cells Ditch the Wafers

A startup's silicon solar cells save on costs by using less material.

More Efficient, and Cheaper, Solar Cells

New manufacturing techniques could cut solar power costs by 20 percent.

Efficient, Cheap Solar Cells

New materials for high-performance cells could make solar power affordable.

Close Comments

To comment, please sign in or register

Forgot my password

rttedrow

63 Comments

  • 1419 Days Ago
  • 03/27/2008

RTTedrow

The difference between a projected $1.30/watt for these solar cells and $1.00/watt for coal would be more than overcome if coal-fired utilities and other, similar polluters were required to use effective air scrubbers and other clean coal technologies. A cost of $1.00 per watt for the giant central, southern and western coal burning utilities/polluters does not in any way reflect the true cost of their operations to the US population.

Reply

Kevin Bullis

178 Comments

  • 1419 Days Ago
  • 03/27/2008

Re: RTTedrow

Dr. Sachs mentioned that factors, such as a price on carbon dioxide emissions, could make it easier for solar to compete. Of course, solar may also have hidden costs. Refining silicon, for example, can produce toxic materials.

Reply

jmaximus9

86 Comments

  • 1419 Days Ago
  • 03/27/2008

When can I buy one?

I am tired of stories about some new solar cell just around the corner, I want a product now.  I am sick of paying edison rip off prices for power and gas. When will I be able to buy one these super cheap solar cells for my home?

Reply

simonseah

1 Comment

  • 1380 Days Ago
  • 05/05/2008

Re: When can I buy one?

I would like to know too

Reply

rosabal

1 Comment

  • 1208 Days Ago
  • 10/24/2008

Re: When can I buy one?

We are interested in buy solar panels for systems in our country, and think this technology make possible more economy systems for the peopel

Reply

  • 457 Days Ago
  • 11/14/2010

Re: When can I buy one?

I am interested in buyig.

Reply

economia

1 Comment

  • 601 Days Ago
  • 06/23/2010

Re: When can I buy one?

i am manufacture of solar panels in Islamabad Pakistan, using monocrystalline solar cells 156x156 of around 4 watt importing from different part of the world, kindly let us now when we can order and please send us its cost of minimum package. So we may place order imediately, further after receiving the order withh tt payment with in how much time to make ready delivery also let us know the origin of manufacture.

Reply

Advertisement

Siphon

152 Comments

  • 1418 Days Ago
  • 03/28/2008

Increase the efficiency even more

It is possible to increase efficiency even more with various relatively well developed technologies, such as up-conversion and down-conversion layers/coatings.

Even easier: placing a mirror behind the panels to boost performance a bit, if the configuration allows it of course (eg a flat roof would work fine).

But the limits of conventional flat plate silicon based solar cells are in sight. They use a lot of material and the manufacturing plants are capital intensive. Roll-to-roll manufacturing of thin films carries far lower capital costs, so more production capacity can come on-line with similar investments. Then, more money can be earned quicker, so that even more production capacity can be brought on-line. You can see where this is going; factories with low capital costs can scale quicker, and do a lot more with less materials.

A major breakthrough would be to combine these advantages with the high efficiency advantage of flat plates. Up and down conversion could help, but what's really needed is exploiting nano-effects and possibly different materials.

Amorphous diamond, for example, could replace silicon as a semiconductor, allowing over 50% conversion efficiency while being more stable to cosmic rays than amorphous silicon thinfilms but with a similar potential for cheap roll-to-roll mass manufacturing.

High efficiency is important, as it can (ceteris paribus) reduce the installation costs, structural support costs, maintenance costs etc. which are significant when all combined.

Unless the initial cost targets can be brought to market really fast, they may find it too high a cost target compared with various competing technologies. We may have to be a bit more ambitious.

Reply

mattgroom

290 Comments

  • 1377 Days Ago
  • 05/08/2008

life-span and lossed light

Personally i think the issue is about life-span of the technology rather than its efficiency which is pointless if it doesnt last.

I might have misunderstood the science but this is mine to date.
Lets say 100 photons pass through a film that has a transfer effiency of 4%, this to me means 4% of the lights energy from e=mc2 equation is turned to useable energy. This tells me that an enormous amount of light is needed to make a little energy.

So isnt it better to have something with 1% efficiency that lasts "forever" and can be layered to take 100% of the energy over time?

Eg a parabolic shape focuses light to an area, and mirrors can be layered such that no light emerges, and harnessed with gravity, aka blackholes that let no light out the light say could be made to have a 100% efficiency transfer from a 1% absorbing/tranfering material.

I say forget efficiency and collect all the light let it bounce around indeffinately being collected. Light can pass through itself so eventually you would have masses of light bouncing around indeffinately being transfered at such a huge rate it would be amazing.

Thats my 2 and half twisted cents.

Motto is dont lose the light.

Reply

Guest (timprosser)

  • 1362 Days Ago
  • 05/23/2008

Energy Providers Block Home Power Generation

At least in my state, the power company puts up paperwork and policy barriers that make it prohibitively difficult to feed power into the grid with any compensation, which is a major component of shortening the payback period to a reasonable time.  Keeping power generation centralized apparently makes them feel more secure and in control of their profitability, and, until state legislators take action, the situation will continue to discourage home-based electricity generation.  I write my representatives often, and encourage you to as well.

Reply

Advertisement

MAGAZINE

Can We Build Tomorrow's Breakthroughs?

Manufacturing in the United States is in trouble. That's bad news not just for the country's economy but for the future of innovation.

Videos

Printing Parts

More

Advertisement

Technology Review Lists

TR50

Our list of the 50 most innovative companies, including the following:

PrimeSense

Square

BIND Biosciences

Complete Genomics

More

Advertisement

Facebook

Advertisement