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Dow to Test Algae Ethanol

Startup Algenol partners with Dow Chemical on a demonstration ethanol plant.

By Tyler Hamilton

Thursday, July 16, 2009

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Florida startup Algenol Biofuels says that it can efficiently produce commercial quantities of ethanol directly from algae without the need for fresh water or agricultural lands--a novel approach that has captured the interest and backing of Dow Chemical, the chemical giant based in Midland, MI.

Slime power: A technician monitors algae-to-ethanol bioreactors at an Algenol test facility. The company has teamed up with Dow Chemical to build a demonstration plant that could end up producing 100,000 gallons of ethanol annually. The photosynthetic algae turn sunlight, carbon dioxide, and water into sugars that are synthesized into ethanol within the algae cells.
Credit: Algenol Biofuels

The companies recently announced plans to build and operate a demonstration plant on 24 acres of property at Dow's sprawling Freeport, TX, manufacturing site. The plant will consist of 3,100 horizontal bioreactors, each about 5 feet wide and 50 feet long and capable of holding 4,000 liters.

The bioreactors are essentially troughs covered by a dome of semitransparent film and filled with salt water that has been pumped in from the ocean. The photosynthetic algae growing inside are exposed to sunlight and fed a stream of carbon dioxide from Dow's chemical production units. The goal is to produce 100,000 gallons of ethanol annually.

There are dozens of companies in the market trying to produce biofuels from algae, but most to date have focused on growing and harvesting the microorganisms to extract their oil, and then refining that oil into biodiesel or jet fuel. Instead, Algenol has chosen to genetically enhance certain strains of blue-green algae, also known as cyanobacteria, to convert as much carbon dioxide as possible into ethanol using a process that doesn't require harvesting to collect the fuel.

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Blue-green algae do produce small amounts of ethanol naturally, but only under anaerobic conditions when the cyanobacteria are starved or in the dark. Paul Woods, cofounder and chief executive of Algenol, says that his company has modified its algae so that it can produce ethanol under sunlight through photosynthesis, first by turning carbon dioxide and water into sugars, then by boosting and controlling the enzymes that synthesize those sugars into ethanol.

Another big difference for Algenol is that it doesn't have to harvest its algae to extract the ethanol, eliminating a step that has proved costly and complex for other algae-to-biofuel startups. John Coleman, chief scientific officer at Algenol and a professor of cell and system biology at the University of Toronto, says that the ethanol produced within the algae will seep out of each cell and evaporate into the headspace of the bioreactor.

Comments

  • Ethanol from Algae
    This is all fine and well, but what will we do with the ethanol? The article says that Dow plans to use the ethanol in the production of plastics, which is good as it will keep plastics cheap as oil goes out of favor.

    My concern, however, is that we will try replace gas/oil in the internal combustion engine (ICE). The ICE is far too inefficient and should be replaced by the electric motor. Therefore, I would be a strong advocate of using the ethanol to run turbines to generate electricity.

    My main fear is that cheap ethanol will interfere with the conversion of our transportation infrastructure from ICEs to electric motors. THIS CAN NOT BE ALLOWED TO HAPPEN! Electric motors are far more efficient than the ICE and we should vigorously pursue this conversion!

    HJ
    WALDORF, MD

    johnsonha143
    07/16/2009
    Posts:5
    Avg Rating:
    3/5
    • Re: Ethanol from Algae
      The engine itself may be more efficient, but everything else in the chain is not - and by a long way.

      In addition, bio-fuels will be needed for other forms of transportation such as aviation where the weight and energy retention capacity of batteries renders them useless.

      When things change, we can, as you suggested, burn the artificially produced fuel to create electricity.

      bertibus06
      07/16/2009
      Posts:1
      Avg Rating:
      4/5
      • Re: Ethanol from Algae
        The "well-to-wheel" efficiency of electric vehicles is purported to be about 77% by NREL; whereas the same metric for ICEs is about 16%. Electricity is efficiently transported with about 7% losses on average.

        Even though conversion of chemical energy in coal to electrical energy is only about 35% efficient, production, refinement and distribution of refined gasoline is about the same at 45% efficiency.

        The huge advantage to electric vehicles is the roughly 90% efficiency of electric motors at producing work from electricity compared to about 20% for ICEs using hydrocarbons.

        That being said, efficiency matters less when an energy product is abundant. We rarely cared about efficiency when oil stocks were sky high. If this ethanol could be produced cheaply in vast quantities, then it might save us all a lot of effort and expense in converting to electric vehicles. Algae has the "potential" to produce truly vast amounts of diesel and ethanol fuels.

        It would be impractical to produce electricity from biodiesel or bioethanol, simply because they are already useful - and likely expensive - energy products. Only 35% of the energy would become electricity after much initial energy expenditure.

        I'd like to see electric vehicles take over as the best way to reduce dependence on oil. Afterall, over 40% of oil has non-highway uses, which will grow another 35% by 2030. If we eliminated oil use for highway transportation, we would still import over 60% of our 2030 oil. Perhaps algal diesel and ethanol can offset industrial, residential and commercial needs (nominally) for oil.

        MakeSense
        07/19/2009
        Posts:93
        Avg Rating:
        3/5

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