Sweet fuel: Yeast inside fermentation tanks at a demonstration plant in Campanis, Brazil, turn sugarcane juice into diesel.
Amyris

Business

Biofuel Plant Opens in Brazil

Amyris's large-scale demonstration plant will make diesel from sugarcane.

  • Thursday, July 9, 2009
  • By Katherine Bourzac

Late last month, Amyris Biotechnologies opened a plant in Campinas, Brazil, to demonstrate large-scale production of hydrocarbons from sugarcane processed using its engineered microbes. Fuel from the plant will be used for demonstrations and testing in Brazil and other countries. Amyris hopes to take advantage of Brazil's existing biofuel infrastructure, which has been focused on ethanol, to produce diesel and other chemicals to sell in the country and possibly in the United States and Europe in 2011. The demonstration plant has a capacity of more than 10,000 gallons a year.

Brazil is attractive to Amyris because it is the second-largest producer of ethanol in the world; while the company will make hydrocarbons, not ethanol, it will use the country's existing infrastructure for growing and processing sugarcane. Amyris, which is based in Emeryville, CA, uses the tools of a new field called synthetic biology to reengineer microbes, including yeast that can ferment sugar to produce hydrocarbons instead of ethanol. Rather than licensing its hydrocarbon-producing yeast to another company, Amyris plans to purchase sugar mills and convert them in order to use its microbes to produce fuels and other chemicals.

The company's diesel fuel works in today's engines and matches the performance of petroleum diesel. Burning the fuel produces no sulfur, less carbon monoxide, and fewer nitrogen oxides, particulates, and other emissions, compared with petroleum diesel. Government regulation and carbon taxes may help the company compete, but its goal is a fuel that matches or beats the price of oil--about $60 a barrel. "The greenness of the fuel might drive a few people to it, but we need to be cost competitive," says Neil Renninger, founder and chief technical officer of Amyris. The biggest expense in making the fuel is the feedstock, which is why Amyris chose Brazil and sugarcane instead of corn and the United States, says Renninger.

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As ethanol feedstock, corn costs $1.20 per gallon and sugarcane just $0.85. And sugarcane processing is also significantly cheaper because the fibrous waste left after the sugars are extracted for fermentation is burned to produce electricity. While corn ethanol processing is a net electricity consumer, sugarcane ethanol is a net electricity exporter. "The net energy invested in sugarcane ethanol is not very high and leads to huge gains relative to the gain from corn," says Lester Lave, a professor of economics and codirector of the Electricity Industry Center at Carnegie Mellon University, in Pittsburgh.

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demre

4 Comments

  • 943 Days Ago
  • 07/09/2009

This is a farce

You overlooked an obvious environmental problem. Have you done the simple back-of-the-envelope calculation, on how much land this technique consumes? I'll tell you: it would take three Amazon rainforests of land to meet present oil consumption (which is of course rapidly RISING as the developing world ascends). In short, it is completely unscalable and hence worthless as a practical, world-size energy resource.

In numbers: a typical yield figure for sugar-cane ethanol, according to A. da Rosa, "Fundamentals of Renewable Energy Processes, 2005" (via wikipedia), is 4,000 litres/hectare-year (for Americans, 430 gallons/acre per year. A hectare is (100 meters)^2 or 10,000 meters^2).

http://en.wikipedia.org/wiki/Sugarcane#Cane_ethanol

2008 world crude oil production was 81.8 million barrels/day, or (an oil barrel being 159 L) 4.75 trillion litres per year.

http://www.bp.com/sectiongenericarticle.do?categoryId=9023770&contentId=7044467

http://en.wikipedia.org/wiki/Barrel_(volume)#Oil_barrel

Ethanol has 65% of the volumetric energy density of crude oil, 24 megajoules/litre vs. 37 MJ/L:

http://en.wikipedia.org/wiki/Energy_density#Energy_densities_ignoring_external_components

And the Amazon rainforest has a total area of 5.5 million km^2, or 550 million hectares:

http://en.wikipedia.org/wiki/Amazon_Rainforest

So, put together: the sugar ethanol potential of the entire Amazon, is 550 M ha * (4000 L/ha*year) = 2.2 trillion L/year of ethanol. This is the energy equivalent of 1.4 trillion L/year of crude oil, or under 1/3rd of current world production.

For those checking this, I recommend Google Calculator, if you haven't yet discovered it.

http://www.google.com.au/help/calculator.html

There is no way around it: growing sugar cane is an absurdly inefficient use of resources. There is no chance of replacing oil with Brazilian ethanol, and even a making a tiny contribution would have gigantic environmental effects, such as deforesting large parts of the Amazon (besides less newsworthy effects such as fertilizer runoff and algal blooms.)

Any serious candidate for replacing oil would need to be an exceedingly energy-dense resource, just like oil deposits are. The measly 0.3 W/m^2 of sugar cane ethanol isn't a candidate. Nuclear reactors are the best bet, creating synthetic fuels such as methanol or dimethyl ether (using atmospheric CO2 as a feedstock - analogous to biofuels, except with high-power industrial chemistry in place of photosynthesis), or hydrogen or its derivatives (ammonia or metal hydrides). A single 3 gigawatt reactor, with 50% efficient conversion of heat to fuel, would equal 5,000 km^2 of sugar cane plants. A thousand such reactors are equal to the whole Amazon rainforest converted into a fuel plantation. Three thousand would completely replace oil on earth.

Reply

gametheoryman

21 Comments

  • 943 Days Ago
  • 07/09/2009

ethanol is only for a transition

First, traditional ethanol is only for a transition to cellulosic ethanol. The infrastructure is necessary for a quick introduction of cellulosic ethanol. Not only are energy yields per hectare higher if you grow some feedstock for it, you don't need to grow anything extra for it at all. Available waste feedstock is huge. Not just agricultural wastes, but forestry waste.

From the same fields, without any additional crops, you then have corn going for food and waste stover for ethanol, sugar for food and waste bagasse for ethanol. From the forests, without any additional lumbering, waste wood chips from existing lumbering, from downed or diseased trees, and from fire reduction efforts goes to ethanol.

Second, for most of the world, ethanol from any source is not intended to replace gasoline or diesel entirely. Oil and natural gas are still going to be used, but more slowly. Also, with ethanol always available, the higher octane and cooling properties from ethanol allow gasoline engines to be optimized for it to increase the efficiency of gasoline by a third.

Third, the eventual long-term replacement for fossil fuels is not ethanol, but renewable sources of electricity.

Reply

decook2

1 Comment

  • 938 Days Ago
  • 07/14/2009

nuclear poor sole source of energy

Just doing some more back-of-the-envelope calculations.  3 gigawatt power plant with a conservative capital cost of $5000/kwh (http://energyscience.org.au/FS01%20Economics.pdf) would have a total capital cost of $15 billion.  there are very few utilities, even on joint ventures that could raise this kind of money.  To go one step further, 3000 3-gigawatt plants would require $45 trillion in investment.  For comparison, this would be a large percentage of the world's assets.  Furthermore there is the issue of increased capital costs of electric powered cars running on either rechargable or dry-cell (hydrogen or other fuel cell).

All of this seems a bit far fetched, I would suggest continuing along a path of multiple prong approach; fuel diversity and decreased demand by behavior and efficiency improvements.

Reply

demre

4 Comments

  • 943 Days Ago
  • 07/09/2009

correction

I overlooked the fact that this company is creating hydrocarbon fuel, rather than ethanol. However, since their feedstock is the same (sugar, rather than the cellulosic parts), the energy yields should be comparable.

Reply

arvindkc77

2 Comments

  • 943 Days Ago
  • 07/09/2009

facts, facts, facts

Sadly, the comment is factually challenged. The Amazon is simply not suitable climatically for sugarcane production. Secondly, soon as the cellulosic ethanol production technology matures, potential yields will be over 12,000 litres ethanol/ha. But since great strides are being made in eliciting the production of biobutanol and hydrocarbons, soon as the technologies are scaled commercially, ethanol will invariably be displaced as a fuel of choice for the reasons stated (e.g. low energy denisty).

Reply

Flip

30 Comments

  • 939 Days Ago
  • 07/13/2009

Not All is Rosy With Biodiesel

Please have a look at this research concerning carbonyl emissions from biodiesel: http://politicalecology.xyvy.info/?p=1333
Thanks

Reply

Anumakonda

133 Comments

  • 93 Days Ago
  • 11/06/2011

Diesel from Sugarcane

One more option for fuel from Sugarcane.Brazil being leader in ethanol production will be leader in the above production also.

Dr.A.Jagadeesh  Nellore(AP),India
E-mail: anumakonda.jagadeesh@gmail.com

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