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Friday, October 03, 2008

Cheap, Off-Grid Cooling

A hybrid refrigerator will bring efficient, cheap cooling to India.

By Prachi Patel-Predd

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Chilling in the sun: A conceptual illustration of a solar-powered refrigeration system that could be used in off-grid villages in India. Promethean, based in Cambridge, MA, plans to make the system efficient by combining thermoelectric- and compressor-based cooling.
Credit: Promethean Power Systems

A startup based in Cambridge, MA, has developed a new solar-powered refrigeration system for food storage in Indian villages that are off the grid. Promethean Power Systems' design is a hybrid of conventional compressor-based refrigeration and thermoelectric materials--semiconductors that convert electricity into cooling and vice versa.

The chilling units will be cheaper than what is currently used in Indian villages, most of which are off the grid. In such villages, food distributors and processors store raw food products in traditional compressor-based cooling units that run on diesel generators. These cost about $12,000, says the company's cofounder Sorin Grama. And that cost, says Grama, doesn't include the escalating cost of diesel needed to run the units. During a month spent in India a year ago, Grama and his cofounder, Sam White, identified a crucial niche. "Customers kept asking for a cooling system that has low maintenance and operation cost," White says.

Grama says that even including the expense of the photovoltaic (PV) panels, his design would cost about the same as or slightly less than the diesel-powered refrigeration units. More important, it would have no fuel costs, and almost no maintenance costs. According to the company's initial calculations, using a compressor combined with thermoelectric modules would use 20 percent less power to generate the same cooling as a compressor alone.

The design uses off-the-shelf components: silicon PV panels, thermoelectric modules, and a compressor-based refrigeration unit. The company's control system directs the two cooling components to work together so that they squeeze as much juice out of the solar panels as possible, Grama explains. Early in the morning and late in the afternoon, when the amount of sunlight is low, the solar panels won't generate enough power to run the compressor. But there will be enough solar power to run the thermoelectric modules, which would generate cooling until the compressor kicks in. Around midday, when the solar panels are working full throttle, the thermoelectric modules will use the extra juice that the compressor doesn't need to provide additional cooling.

Since Promethean was founded in 2007, it has built a laboratory-scale 60-liter chiller. Last week, the company secured funding with which it plans to build a 500-liter prototype that it hopes to test in India in 2009.

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  • House fridge efficiency
    Reptile on 10/03/2008 at 2:14 PM
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    Can thermocouples be used to increase efficiency of existing refrigerators/ AC economically?

    As a bridge, I mean.  I assume that truly high efficiency thermocouple devices would eventually be configured to eliminate compressors entirely (much to be desired!).

    I understand many TC units are currently experimental and hard to "price", but in a transition period could they produce electricity from the waste heat of compressor?  Of course there would have to be a storage device/battery, and maybe a DC refrigerator.  Which takes us back to off-grid niches, I suppose.  It's just that all that exhaust heat in a heat exchanger seems such a waste.
    Rate this comment: 12345
  • Simpler
    open4biz_inventz on 10/06/2008 at 9:51 AM
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    Sometimes it appears necessary to invest more checking third world simple solutions, before going sophisticated. There is a beautiful –no moving parts- heat exchanger capable of cooling a large house refrigerator silently, with a flame the size of large candle. It can work for decades I used it myself.  I reckon it can be easily adapted to solar or any other kind of heat, compressed or liquid natural gas, or a mix of them, inexpensively.
    Rate this comment: 12345
  • [no subject]
    TestPilot on 10/11/2008 at 12:41 AM
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    Those off-grid villages should be connected to grid on the first place. Such connection is relatively cheep and will let them to use "of the shelf" efficient refrigerators that are already in mass production. Plus electricity mean education(computers/Internet) and electric light and gazillion other things that define quality of life. Plus, such connection will be there sooner or later. Compare to custom made temporal fix of narrow problem...
    Rate this comment: 12345
    • Re:
      ailakhani on 11/11/2008 at 8:52 AM
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      What needs to be considered, here, is that solutions that are developed keeping rural areas of India in mind can potentially have a much deeper impact due to depth of rural india as well as wider impact through technology transfers into other developing nations.   Africa, for one, is in dire need of solutions of these kinds.  20% saving does amount to significant saving in terms of PV modules / batteries and other Balance Of System (BOS) components that are required to drive these chillers.  Interestingly, the solution brings two technologies into one system with a seeming dedicated control gear, cost of which may circumvent the savings.
      Rate this comment: 12345
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