Potential Energy

GM Still Waiting for the Volt's EPA Rating

The decision could be key to consumer acceptance.

Kevin Bullis 04/12/2010

  • 7 Comments

GM provided an update to its Volt program today. Everything is on track to start selling the first of these electric vehicles by the end of the year, but the big remaining question is how the EPA will label the vehicle's fuel economy.

Engineers are still tweaking elements of the design, such as the aerodynamics, and finalizing the manufacturing process, both for the car and for the battery pack, which GM has decided to make itself.

One of the first test vehicles has over 20,000 miles on it, and the battery system seems to be working fine--with about a 20 percent variation on vehicle range depending on driving conditions. In nice weather and on flat ground, drivers can expect to get slightly more than the 40 mile electric range GM is promising (the car also has an on-board gasoline generator that extends the range once the battery is depleted). In bad weather, or while driving up steep hills, they will get considerably less--according to GM, heating the vehicle can take just as much energy as propelling it down the road. This summer 300 GM employees will test-drive the cars to find glitches that haven't shown themselves so far in the testing process.

The EPA has yet to label the vehicle's fuel economy though. Last year the company announced that the Volt will get 230 miles per gallon, an all but meaningless figure Since, for the first 40 miles, the car does doesn't use any gasoline at all. As long as you can recharge the battery every 40 miles, you can skip the gas station entirely.

After you run out of charge, however, the car becomes a hybrid, something more like the Toyota Prius, using the battery to store power captured during braking and to help the gas generator operate more efficiently. (Unlike the Prius, however, the wheels are always powered by electricity--after 40 miles, the electricity comes from the gasoline generator rather than energy stored in the battery.) In this mode, the fuel economy is going to be something like 50 miles per gallon. The 230 mpg figure was calculated by guessing how much drivers were likely to exceed the 40-mile, battery range.

The EPA is still trying to figure out how best to label the car. Andrew Farah, the Volt's chief engineer says that what the agency decides could be key to how consumers accept the vehicle. "They have to know what they're getting," he says.

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dtutelman

116 Comments

  • 665 Days Ago
  • 04/13/2010

Good news or bad?

"according to GM, heating the vehicle can take just as much energy as propelling it down the road."

This is an interesting aspect of transportation via engines other than thermal. Is it good or bad? Well, probably good. But not all good.

The reason it "costs" so much to heat the car is that electric propulsion is very efficient. Electric motors have very little waste heat. In order to heat the cabin, you have to explicity spend battery power.

The internal combustion engine, on the other hand, wastes so much heat that we can just use the spare heat to warm the cabin. But we're expending the energy to produce that heat -- and a lot more -- whether we use it to warm us or not.

This would be unalloyed good news for the electric car, except... The electricity has to come from somewhere. If the car's batteries are charged from plugging in (as opposed to fuel cells), then they most likely are wasting heat somewhere else -- the electric utility's generating plant. True, a large-scale generator wastes less heat than a small (single-vehicle) internal combustion motor. But the thermal efficiency is still well under 50%.

There are no easy answers. As usual.

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Andyrew

1 Comment

  • 665 Days Ago
  • 04/13/2010

Volt Mileage

I'll really need two different sets of numbers to evaluate efficiency of vehicles like the Chevy Volt.  First, I'll need the average distance I can drive on battery power and then the average miles per gallon after the gas engine kicks in.  With this information I can decide whether the Volt will be a good purchase for my driving patterns.  Coming up with one mileage number for a multi-fuel powered vehicle just won't work.  It's interesting that the heater uses as much power as the drive system.  So if I'm reading this correctly, if it's cold enough to run the heater or hot enough to run the AC the average mileage under battery power is 20 instead of 40 miles.     

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TestPilot

13 Comments

  • 664 Days Ago
  • 04/14/2010

Re: Volt Mileage

How long will it take you to drive 40 miles? If it will be less then one hour, and if 1 kW heater is sufficient for your car salon, you will spend <1kW·h. Usable Volt battery capacity is 8 kW·h. So you most likely will get 10% range reduction with heater on. If heater have to have 2 kW power - then range reduction will be around 20%. Half of electric range reduction will happens only if you need 4 kW heater on and will travel at speed of exactly 20 miles per hour. Most GM EV1 users had no problem with using heater or conditioner whenever they need it with relatively neglectable impact on range.

Air conditioner power impact is mach smaller, plus in gasoline cars it would also drain power and reduce mileage per gallon, and will do it in much more inefficient way compare to electric car.  



       

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ms

190 Comments

  • 665 Days Ago
  • 04/13/2010

heater

Does the heater just use resistive heating, or does it use a heat pump to pull heat from the passing airstream, which could be more efficient?

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EE_in_LA

1 Comment

  • 663 Days Ago
  • 04/15/2010

Re: heater

* Seconding your interesting observation: A reversible heat pump for both cabin cooling and  heat would certainly be more efficient electrically than resistive heat while being on the same order of efficiency as one-way cooling (conventional A/C), but good thermal insulation for the cabin lessens the heating and cooling capacity needed, perhaps to the point where differences in design efficiency become marginal?  Time will tell.
* I second a new and separate EPA measure for pure electric-mode vehicle operation, e.g. Miles per KW-h, perhaps scaled (MP10KW-h? MP100KW-h?), with best and worst case ranged values determined from whatever ranges of reality shows best and worst to be.  The article says heating and hills matter but *doesn't* say speed matters, so the old "City vs Highway" mileage metric is unlikely to be informative.  So... perhaps MPKW-h, "Winter Mountain vs. Springtime Prairie"?  OK your turn for suggestions now: Help set the metric; we will be stuck with it once it's published.

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mcberta2

6 Comments

  • 652 Days Ago
  • 04/26/2010

Heating

Why not using a small heater with the car fuel. It's fast and efficient for just heating up a cabin.

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jpb

1 Comment

  • 484 Days Ago
  • 10/11/2010

heating

Excellent idea, this is by far the most efficient
way to do the job. Heat pumps don't work at -40
and drawing 5 kw off the battery just to defrost
your windshield is not practical. I live in a city
that has a 125 degree Fahrenheit yearly temperature variation. You want the vehicle tested, send me one.

    jpb    

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Bio

Kevin Bullis is Technology Review’s energy editor.

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