A Spherical Camera Sensor

A stretchable circuit allows researchers to make simple, high-quality camera sensors.

Today's digital cameras are remarkable devices, but even the most advanced cameras lack the simplicity and quality of the human eye. Now, researchers at the University of Illinois at Urbana-Champaign have built a spherical camera that follows the form and function of a human eye by building a circuit onto a curved surface.

The eyes have it: This camera consists of a hemisphere-shaped array of photodetectors (white square with gold-colored dots) and a single lens atop a transparent globe. The curved shape of the photodetector array provides a wide field of view and high-quality images in a compact package. Credit: Beckman Institute, University of Illinois

The curved sensor has properties that are found in eyes, such as a wide field of view, that can't be produced in digital cameras without a lot of complexity, says John Rogers, lead researcher on the project. "One of the most prominent [features of the human eye] is that the detector surface of the retina is not planar like the digital chip in a camera," he says. "The consequence of that is [that] the optics are well suited to forming high-quality images even with simple imaging elements, such as the single lens of the cornea."

Electronic devices have been, for the most part, built on rigid, flat chips. But over the past decade, engineers have moved beyond stiff chips and built circuits on bendable sheets. More recently, researchers have gone a step beyond simple bendable electronics and put high-quality silicon circuits on stretchable, rubberlike surfaces. The advantage of a stretchable circuit, says Rogers, is that it can conform over curvy surfaces, whereas bendable devices can't.

The key to the spherical camera is a sensor array that can withstand a curve of about 50 percent of its original shape without breaking, allowing it to be removed from the stiff wafer on which it was originally fabricated and transferred to a rubberlike surface. "Doing that requires more than just making the detector flexible," says Rogers. "You can't just wrap a sphere with a sheet of paper. You need stretchability in order to do a geometry transformation."

The array, which consists of a collection of tiny squares of silicon photodetectors connected by thin ribbons of polymer and metal, is initially fabricated on a silicon wafer. It is then removed from the wafer with a chemical process and transferred to a piece of rubberlike material that was previously formed into a hemisphere shape. At the time of transfer, the rubber hemisphere is stretched out flat. Once the array has been successfully adhered to the rubber, the hemisphere is relaxed into its natural curved shape.

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Because the ribbons that connect the tiny islands of silicon are so thin, they are able to bend easily without breaking, Rogers says. If two of the silicon squares are pressed closer together, the ribbons buckle, forming a bridge. "They can accommodate strain without inducing any stretching in the silicon," he says.

To complete the camera, the sensor array is connected to a circuit board that connects to a computer that controls the camera. The array is capped with a globelike cover fitted with a lens. In this setup, the sensor array mimics the retina of a human eye while the lens mimics the cornea.