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Thursday, March 13, 2008

Toward Cheaper, Robust Solar Cells

Researchers are working on solar cells that use a novel organic dye.

By Prachi Patel-Predd

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Making solar cheaper: Dye-sensitized solar cells, which are cheaper than silicon cells, consist of dye-coated titanium dioxide nanoparticles immersed in an electrolyte solution, which is sandwiched between glass plates. A new combination of electrolyte and dye promises to make these solar cells even cheaper and more robust. Key to the innovation is an organic dye molecule.
Credit: Alex Agrios, Northwestern University

Cheap and easy-to-make dye-sensitized solar cells are still in the early stages of commercial production. Meanwhile, their inventor, Michael Gratzel, is working on more advanced versions of them. In a paper published in the online edition of Angewandte Chemie, Gratzel, a chemistry professor at the École Polytechnique Fédérale de Lausanne in Switzerland, presents a version of dye-sensitized cells that could be more robust and even cheaper to make than current versions.

Dye-sensitized solar cells consist of titanium oxide nanocrystals that are coated with light-absorbing dye molecules and immersed in an electrolyte solution, which is sandwiched between two glass plates or embedded in plastic. Light striking the dye frees electrons and creates "holes"--the areas of positive charge that result when electrons are lost. The semiconducting titanium dioxide particles collect the electrons and transfer them to an external circuit, producing an electric current.

These solar cells are cheaper to make than conventional silicon photovoltaic panels. In principle, they could be used to make power-generating windows and building facades, and they could even be incorporated into clothing. (See "Window Power" and "Solar Cells for Cheap.") A Lowell, MA-based company called Konarka is manufacturing dye-sensitized solar cells in a limited quantity. But the technology still has room for improvement.

In existing versions of the solar cells, the electrolyte solution uses organic solvents. When the solar cells reach high temperatures, the solvent can evaporate and start to leak out. Researchers are now looking at a type of material that may make a better electrolyte: ionic liquids, which are currently used as industrial solvents. These liquids do not evaporate at solar-cell operating temperatures. "Ionic liquids are less volatile and more robust," says Bruce Parkinson, a chemistry professor at Colorado State University.

New dyes are also being investigated. In commercial cells, the dyes are made of the precious metal ruthenium. But researchers have recently started to consider organic molecules as an alternative. "Organic dyes will become important because they can be cheaply made," Gratzel says. In the long run, they might also be more abundant than ruthenium.

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Comments

  • $/KWH
    nekote on 03/13/2008 at 6:18 AM
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    The holy grail.

    What's it all translate to, in delivered $/KWH.
    Rate this comment: 12345
  • Novel idea .
    DJTal on 03/13/2008 at 8:44 AM
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    Why not use charcoal particles suspended in water in glass tubes as a means of absorbing solar energy in a solar thermal style . The dark colour of the charcoal would convert the energy in to heat then electricity much more efficiently than photovoltaic . Comments welcome .

    Note to self : Remember to give self a five star rating for this comment .
    Rate this comment: 12345
    • Re: Novel idea .
      protn7 on 03/13/2008 at 3:14 PM
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      Possible. It's very possible. Do you have figures on the efficiency?
      Rate this comment: 12345
    • Re: Novel idea .
      GreenPlease on 03/16/2008 at 7:29 PM
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      While charcoal (essentially acting as a black body) would do a much better job of utilizing solar energy than PV for direct heat purposes, it would probably lose out for electrical generation.

      Using solar energy to drive a heat engine is a dandy idea but the problem is achieving adequate Carnot efficiencies, power densities, and capital efficiency ($/W). With no/low concentrations this does not appear to be an achievable goal. High concentration units, however, perform well with this concept.
      Rate this comment: 12345
      • Re: Novel idea .
        DJTal on 03/17/2008 at 4:17 AM
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        Why not combined heat and power ?
        Rate this comment: 12345
  • Semiconductive Polymer
    RD on 03/13/2008 at 10:49 AM
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    Perhaps Bell Lab's Intercept Technology resin would be a better substrate than the coated TiO2.  It is extrudable and is a semiconductor often used as a superior ESD packaging protection.
    Rate this comment: 12345
  • Funding
    GaryB on 03/13/2008 at 2:16 PM
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    I wonder how much funding is really in place for this kind of research?  All of these technologies seem to struggle around 10% efficiency when they would be "home runs" if they were within striking range of 20%.

    If there were a serious commitment to get there, 2X doesn't seem that hard -- worth a moon shot kind of effort considering the possible consequences of having to rely on coal to meet our future energy needs.

    I wish the candidates would start debating this instead of whether OB is sexist or Hillary is racist or McCain is holy enough.
    Rate this comment: 12345
    • Re: Funding
      protn7 on 03/13/2008 at 2:44 PM
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      What's the lifetime of those babes? And the dye components? http://vulvox.triod.com protn7@att.net
      Rate this comment: 12345
      • Re: Funding
        protn7 on 03/13/2008 at 2:50 PM
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        Vulvox my company has a program on the drawing board; an 80% efficiency solar cell based on technology that is going off patent next year. We plan to test more practical versions of Alvin Mark's lumeloid concept. Contact Neil Farbstein protn7@att.net
        Rate this comment: 12345
        • Re: Funding
          DJTal on 03/14/2008 at 4:14 AM
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          80%! You have got to be kidding . Isn't that beyond the maximum theoretical efficiency or something .
          Rate this comment: 12345
          • Re: Funding
            jaggspb on 03/14/2008 at 8:50 AM
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            Theoretical limits depend on the structure used. Most single material limits are around 30% but using multiple materials that capture at different layers that push that up to between 50-70%.  I would say that efficiencies at 30-40% would be more realistic and cost effective in the next decade.  Hopefully one day we will reach mass availability of the higher efficiencies.
            Rate this comment: 12345
            • Re: Funding
              Siphon on 03/28/2008 at 12:51 PM
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              High efficiency concentrator cells have demonstrated about 43 percent at about 20 suns. These are very expensive and thus only suitable for high concentration ratios, but 20 suns is relatively low for the concentrator industry so that's impressive. Still, they are not as efficient under one sun.

              Amorphous diamond could be over 50% efficient, and possibly be very cheap. It's hypothetical at this point of course, but the science is valid. Cooling under higher concentrations would be easier due to the high temperature resistance and extraordinary conductivity of diamond.

              Infrared nano antennas could be 80%, but as of yet no practical 'inverter' has been found. Maybe capacitors.

              The theoretical limit to the photovoltaic effect is around 97-98%, but for a long time to come there will be material constraints that prohibit approaching those levels, especially in a commercial product.
              Rate this comment: 12345
          • Re: Funding
            N O M on 08/20/2008 at 1:07 AM
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            Neil Farbstein, so called president of Vulvox, isn't kidding, but he is lying. He gets lots of practice at this. He makes wild claims of impossible breakthroughs on many different technology websites. But if you look for any, they don't exist.
            Rate this comment: 12345
  • Hybrid concentrated solar photovoltaic
    ronwagn on 03/17/2008 at 11:50 PM
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    Has anyone combined these two technologies? Could concentrated solar be retrofitted with photovoltaic when it becomes more economical?
    Rate this comment: 12345
    • Re: Hybrid concentrated solar photovoltaic
      Siphon on 03/28/2008 at 12:57 PM
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      Might be nice for a peaker plant, but not for a high capacity plant as you would lose the cheap and simple storage benefit that solar thermal has.

      It could be a great idea if electrical storage becomes cheaper. Superconducting magnetic storage, ultracaps etc. My favorite is no-fuel CAES as this could prove to be efficient and quite workable.

      I prefer trying to increase the efficiency of the power block though, so the cheap storage benefit of solar thermal remains exploitable. Maybe those infrared nano antennas or more efficient thermoelectrics...
      Rate this comment: 12345
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