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Thursday, September 27, 2007

Storing Solar Power Efficiently

Thermal-power plants that store heat for cloudy days could solve some of the problems with solar power.

By Peter Fairley

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Soaking up rays: Computer-controlled motors keep Ausra's solar concentrator mirrors focused on pipes filled with water, producing steam to drive power-generating turbines. The high-pressure steam from this one-megawatt array in New South Wales, Australia, displaces coal at the primarily coal-fired Liddell Power Station visible in the background (below).
Credit: Ausra
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•  See how Ausra's energy-storage system works.

Solar proponents love to boast that just a few hundred square kilometers' worth of photovoltaic solar panels installed in Southwestern deserts could power the United States. Their schemes come with a caveat, of course: without backup power plants or expensive investments in giant batteries, flywheels, or other energy-storage systems, this solar-power supply would fluctuate wildly with each passing cloud (not to mention with the sun's daily rise and fall and seasonal ebbs and flows). Solar-power startup Ausra, based in Palo Alto, thinks it has the solution: solar-thermal-power plants that turn sunlight into steam and efficiently store heat for cloudy days.

"Fossil-fuel proponents often say that solar can't do the job, that solar can't run at night, solar can't run the economy," says David Mills, Ausra's founder and chairman. "That's true if you don't have storage." He says that solar-thermal plants are the solution because storing heat is much easier than storing electricity. Mills estimates that, thanks to that advantage, solar-thermal plants capable of storing 16 hours' worth of heat could provide more than 90 percent of current U.S. power demand at prices competitive with coal and natural gas. "There's almost no limit to how much you can put into the grid," he says.

Major utilities are buying the idea. In July, the Pacific Gas and Electric Company (PG&E) signed a 25-year deal with Ausra competitor Solel Solar Systems of Beit Shemesh, Israel, to buy power from a 553-megawatt solar-thermal plant that Solel is developing in California's Mojave Desert. The plant will supply 400,000 homes in northern and central California when it is completed in 2011. Florida Power & Light, meanwhile, hired Solel to upgrade the 1980s-era solar-thermal plants it operates in the Mojave.

Ausra, meanwhile, is negotiating with PG&E to supply power from a 175-megawatt plant that it plans to build in California, for which it secured $40 million in venture financing this month.

What distinguishes Ausra's design is its relative simplicity. In conventional solar-thermal plants such as Solel's, a long trough of parabolic mirrors focuses sunlight on a tube filled with a heat-transfer fluid, often some sort of oil or brine. The fluid, in turn, produces steam to drive a turbine and produce electricity. Ausra's solar collectors employ mass-produced and thus cheaper flat mirrors, and they focus light onto tubes filled with water, thus directly producing steam. Ausra's collectors produce less power, but that power costs less to produce.

One megawatt's worth of Ausra's solar collectors has been producing steam in New South Wales, Australia, since 2004; the steam is fed into the turbines of a primarily coal-fired power plant. The final piece of the system--a proprietary heat-energy-storage system--should be ready by 2009.

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Comments

  • solution
    walt on 09/27/2007 at 2:12 AM
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    The author does not seem to know what a 'solution' is. What background is required to write for this rag?
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    • Re: solution
      jpontin on 09/27/2007 at 11:04 AM
      Technology Review TR Staff
      Editor in Chief and Publisher
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      What do you object to in the clause: "Solar-power startup Ausra, based in Palo Alto, thinks it has the solution..."
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      • Re: solution
        rhapsodyinglue on 12/30/2007 at 6:31 PM
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        I believe he was referring to "salt solutions" which probably is a technical mistake.  A salt solution would be a salt dissolved in a liquid.  These systems use salts which are heated to melt them rather than being dissolved in a liquid.
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    • Re: solution
      tcawley on 09/27/2007 at 12:03 PM
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      An intelligent reply would ignore semantics, grammar and incidental rhetoric to focus on the merit of the content. While certainly not the Holy Grail of energy solutions, this storage solution should be welcomed as one of many. When combined with other solutions such as PV and wind power. they will free this country from oil based energy dependence.
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    • How wude!
      dmm on 09/27/2007 at 3:07 PM
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      What a troll you are!
      Though I don't agree with everything printed here, I find this "rag" generally useful, informative, and interesting.
      If you think you can do better, start your own technology emag.  Put up or shut up.
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  • [no subject]
    zhangtao on 09/27/2007 at 4:13 AM
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    Rate this comment: 12345
    • [no subject]
      dmm on 09/27/2007 at 2:57 PM
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      How thought-provoking!  But what about the following:
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  • Interesting use of Fresnel Lenses
    mkogrady on 09/27/2007 at 12:05 PM
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    Focusing heat to a collector is no differnent than frying ants with a magnifying glass. I believe the folks in New Mexico have similar designs, but don't store the heat per se.

    Question to Ausra - can a collector system be designed to operate in colder climates, but instead of heating up a solution to drive a steam engine, can the heat be collected - stored - and used to heat a house via convection heating? How hot do the fluids get off these fresnel systems?
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    • Re: Interesting use of Fresnel Lenses
      davea0511 on 09/27/2007 at 5:32 PM
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      Solar Thermal is only economical on a grid-level power plant basis.  Distributed electricity generation is better done by Solar PV.  There are efforts underway to use Solar Thermal on a much smaller scale, but it's generally for heating and cooling large buildings and complexes.
      Rate this comment: 12345
      • Re: Interesting use of Fresnel Lenses
        eak on 09/29/2007 at 9:33 AM
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        Here's one company attempting to make a residential scale solar thermal product:
        http://www.sunmachine.com/english/sm_solar.htm
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        • Re: Interesting use of Fresnel Lenses
          davea0511 on 09/29/2007 at 2:27 PM
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          That looks to be more of a pellet stove on steroids.  Interesting concept: combining the sun's heat with a combustionable material for greater heat to drive a stirling engine.  That's got to be a first.  Certainly is not renewable nor clean.

          Even that one I am sure is geared toward a large complex or building.

          When quiet 2kWh stirlings hit the $2000 barrier I believe then you'll start seeing solar thermal taking over the single family dwelling industry.  I'd hate to be in PV at that point.
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          • Re: Interesting use of Fresnel Lenses
            eak on 09/30/2007 at 3:21 PM
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            No, it's not a first.  This much larger version is being deployed in the Mojave right now:
            http://www.stirlingenergy.com/
            I believe Southern California Edison has ordered 500-850MW, and San Diego Gas and Electric has ordered 300-900MW of the above.  They have limited heat storage though.  The claim is $1.40/Watt.
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  • makes huge sense
    ArtInvent on 09/27/2007 at 1:13 PM
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    While batteries or super caps are easier to place, they've got to be vastly more expensive as a storage option than a pool of salt, in addition to the charging/discharging losses. I've seen the articles about wind generators installing banks of lithium batteries. I must say I have my doubts, how can that be affordable. Solar plants already take up lots of land area so this seems perfect. California already has a significant commitment to solar power in the Mojave, and capacity should double easily within the next few years.

    Innovations like this would make it quite possible for CA and much of the Southwest and certainly Australia to generate virtually all of its power day and night from solar. All from mirrors, pipes, salt, and steam generation. Beautifully simple, almost low-tech, really.

    Getting a little more complex, the heat can also be used to drive Stirling heat engines rather than steam generators. A lot of potential.
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    • Re: makes huge sense
      davea0511 on 09/27/2007 at 5:28 PM
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      Well, it sounds low tech - but it's really the high-tech equipment design that makes it so cheap and attractive.

      This is the perfect example of why it's important to invest development in promising technologies - the only way they've been able to bring down the costs is through the existing Mojave desert system which they've used as a test bed for the last 30 years.
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      • Re: makes huge sense
        eak on 09/29/2007 at 9:36 AM
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        The most high-tech thing I can think of in their system is the steam turbine.  The rest of the components David Mills has elsewhere said is like "farm machinery".
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        • Re: makes huge sense
          davea0511 on 09/29/2007 at 2:16 PM
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          No.  A steam turbine is a steam turbine.  High tech, yes, but commonly in use, yes also.

          The unique technology (ie expensive) here is the unusually robust dewar tubes with the integrated back reflector, and the suber heat absorbant black stainless steel pipe, plus the anti-reflective coating, as well as the mirrors.  These aren't regular mirrors. In many cases these are cast ceramic parabolic mirrors.  Even the cheaper aluminum ones have special coatings to prevent oxidation, shed water, and maximize reflectivity.  The single most expensive consumable however are the dewar tubes, as when they break the whole plant has to be shut down for a replacement.
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          • Re: makes huge sense
            eak on 09/30/2007 at 3:30 PM
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            By the way, there is a group working on cheap solar thermal at Caltech (e.g. Nathan Lewis).  He is in Chemistry, and is looking for materials (e.g. paint) with which to lower the cost of things like reflectors.  Here is a recent article of his:
            http://pr.caltech.edu/periodicals/EandS/articles/LXX2/powering.pdf
            Anything that decreases the $/kW is good...
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          • Re: makes huge sense
            Siphon on 10/09/2007 at 3:06 PM
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            The trough plants in the Mojave also use evacuated tubes. They have shown 99% plant availability. Better than coal. Better than natural gas. Better than nuclear fission.

            Using incredibly advanced deductive logic, we can assert that using evacuated tubes is not a big liability for plant availability.
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    • Re: makes huge sense
      doteman on 10/02/2007 at 11:48 PM
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      Regarding your comment on energy storage for Wind Farms, the industry is not serious about electrochem batteries, at least for the time being. Cost and reliability are the main issues.  Compressed air energy storage (CAES) has had some recent interest here, and some historical success.  A peaker plant in Alabama has been using CAES since the early 90's. Recently, an Iowa farm cooperative has decided to pursue a Wind-CAES project based on successful trials with natural salt cavity formation in Iowa, and even more recently General Compression, a start-up in MA is pursuing a turbine/farm technology that facilitates Wind-CAES.
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      • Re: makes huge sense
        Siphon on 10/09/2007 at 5:02 PM
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        Natural gas is used for CAES turboexpanders. That's usually fossil methane. Which creates residual CO2 emissions.

        Biomass can be methanized with very high efficiency. Has anyone thought about using biomethane instead of fossil methane  for the turboexpanders?
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  • Interesting, but...
    dmm on 09/27/2007 at 3:02 PM
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    Thanks for the interesting article.  But this all sounds very similar to things that were being written about in Popular Science in the 1970s.  What has changed since then?  Only the price of oil, or is there new tech that I am not noticing?
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    • Re: Interesting, but...
      davea0511 on 09/27/2007 at 5:25 PM
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      New technology is why it's suddenly much cheaper and viable.  We've had 30 years to learn from similar systems in the Mojave.  Three things that really drive down costs:
      1) Dewar tubes that contain the working fluid are much more robust and reliable.
      2) Heat Storage technology has improved dramatically.
      3) Using water for the working fluid and generating the steam directly.  Until now they used salts or oil, then used the salts and oil in a heat x-fer to generate water steam inside the plant.  They've bypassed that step in this system.
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  • Boyes is full of baloney
    davea0511 on 09/27/2007 at 5:15 PM
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    Boyes says energy from windmills and solar PV is easier, but there's no reason in the world why they couldn't build a larger turbine and generate all the electricity real-time and then store excess electricity the same way windmills and PV does.  Solar thermal simply allows you to have an additional, and much cheaper, means of storage.  Besides, energy needs never spike on a national scale, so distributing the nightime energy from stored heat is just as easy and effective as doing so from a battery or flywheel full of energy.
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  • why heat storage makes it cheaper
    davea0511 on 09/27/2007 at 5:20 PM
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    The author seemed confused as to why heat storage makes the whole system cheaper.  The answer is simple:

    You convert half of the steam to energy in the daytime  That makes your energy conversion plant requirements half of what would be required if all the heat was immediately converted to electricity.  That results in much lower costs.
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    • Re: why heat storage makes it cheaper
      ChuckInReno on 10/01/2007 at 12:23 PM
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      Maybe cheaper, but less efficient. You need some way to convert the energy from heat to mechanical energy. You'll get substantial second-law conversion loss, however you do that conversion. I guess that's the attraction of molten salts; high temperature, higher efficiencies.

      None of these "heat storage" devices is anywhere near as efficient as storing potential energy through gravity, something like pushing water uphill to a reservoir.
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      • Re: why heat storage makes it cheaper
        Siphon on 10/09/2007 at 3:58 PM
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        What Ausra is working on, is simply storing the heat transfer fluid - that is, H2O - in an underground cavern. No need for heat exchangers, which lowers capital costs and system efficiency as well. Supposedly they can use passive direct boiling which could also lower pumping losses. Combining this with an inexpensive 240 MW nuclear turbine, where the water is flashed directly into steam, could be a particularly cost effective combination of technologies. If they pull it off that is.

        Until they've got this cavern storage worked out, they will likely use a proven thermal storage method such as Caloria oil storage.

        You are incorrect about the efficiency of pumped hydro. This is 80 ish percent efficiency at best, a bit lower than thermal energy storage.

        Of further relevance is the fact that hydro-electric requires much more land per unit of energy produced than all of the array field, turbine, and thermal energy storage systems. Especially if (or, more likely, when as it's not rocket science) Ausra's underground cavern storage plan is commercialised.

        Then there's flow batteries. Unfortunately, these use large amounts of rare materials, resulting in high cost and ruining scalability. And flow batteries aren't quite as efficient as direct hot H2O storage. If flow batteries could be designed using common inexpensive materials, and operate at high efficiency, then things might change. Otherwise, it's niche.

        Flywheels are very promising, and even more efficient than thermal storage (not that it gets that much better from 97 percent though), but also require more development to enter mainstream energy storage markets.

        Thermal energy storage, on the other hand, is already commercially proven to be very cost-effective and efficient as well. Of all the other storage technologies, only pumped hydro can make this claim. And, considering that pumped hydro is geographically limited, thermal energy storage is the only scalable inexpensive energy storage method we have right now.
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  • Nice trick
    jrc55 on 09/27/2007 at 7:22 PM
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    It must be quite a trick to keep the pipes fed with just the right amount of water to heat-up, and not allow it to boil away to the point where the pipes run dry and maybe crack at the seams.  Probably couldn't have been done 20 years ago because it would need the advances in materials and computers  that we have today.  
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  • cost is what makes this important
    eak on 09/29/2007 at 9:42 AM
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    What is important to understand is that any power generation technology lives or dies based on its cost effectiveness.  The cheap always pushes out the good.  Sometimes that means using low tech solutions instead of high tech ones.  For example, they give up some efficiency in their solar concentrators to save cost.  What is important about Ausra is their claims of near coal power prices when their designs are deployed on a massive scale.  Thermal storage is part of that: as another comment pointed out, being able to store energy from the day and generate at night means you need half as many steam turbine for the same annual GWh, and that reduces $/GWh.
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  • This is not a solution ....Vegetation is a solution
    DJTal on 09/30/2007 at 6:36 AM
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    i get tired of hearing how wonderful all these solar power collectors are ..... vegetation has been using the sun's energy for billions of years , very efficiently , quietly , attractivly , in a perpetual state of motion , in a way which removes CO2 from the atmosphere and converts the energy into a form which can be STORED for millions of years . Lets hear it for plants . We would do far better to invest all this money in building up biomass production per acre and building up the amount of carbon stored in the soil .
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    • Re: This is not a solution ....Vegetation is a solution
      eak on 09/30/2007 at 3:39 PM
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      See Carbon-Negative Biofuels from Low-Input High-Diversity Grassland Biomass by
      David Tilman:
      http://www.sciencemag.org/cgi/content/abstract/314/5805/1598

      Yes, this is good stuff.  However, photosynthesis is usually 1-7% efficient, and conversion of biomass to electricity or liquid fuel reduces that further.  In comparison, solar thermal is 30% efficient, one needs a lot less land to power the U.S.  There is likely a place for LIHD biomass, but I think most of our energy will come more directly from the sun than taking it through plants.
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      • Re: This is not a solution ....Vegetation is a solution
        DJTal on 10/01/2007 at 4:57 AM
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        Photosynthesis may have a fairly low efficiency however , direct sunlight isn't the only renewable energy which plants make use of . Fact of the matter is , all of the renewable energies play a role in creating life on earth , geothermal , wind , wave , tidal , nuclear radiation . Mother nature got there before us , and she can use all of these energies and others that that we aren't normally aware of . If you add on the cost of reducing CO2 levels to the cost of this new solar tech or any other which doesn't have the ability to reduce CO2 levels the cost of the energy increases