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September/October 2007

Electric Cars 2.0

Continued from page 1

By Kevin Bullis

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Better Batteries
A couple of weeks after my ill-fated attempt to test-drive the plug-in car in Washington, I'm outside the headquarters of battery maker A123 Systems in Watertown, MA. Out front is the shiny, aggressively styled GM Volt. The car is there because GM has selected A123 as one of two companies that could end up providing the battery technology for the Volt.

A123 makes a new type of lithium-ion battery. Lithium-ion batteries, which are now used widely in laptops and cell phones, pack a lot of energy into a small space. They take up just one-sixth the space of the lead-acid batteries used in previous types of electric vehicles, and they weigh one-sixth as much. They also take up less than half the space of nickel-metal hydride batteries, the kind used in today's conventional hybrids, while weighing just a third as much.

But the type of lithium-ion battery that's used in laptops and cell phones has problems, including the occasional tendency to overheat and, in rare cases, burst into flame. Troubling as this instability is in personal electronics, it could be even worse in a car, which uses a module that consists of hundreds of times the number of batteries found in an electronic device. On top of that, although prices have been coming down gradually, lithium-ion batteries are still expensive.

All that could change as a result of A123's batteries, in which electrodes based on cobalt oxide have been replaced with iron phosphate electrodes. At relatively low temperatures, oxides release oxygen, which can drive reactions that might heat up a battery and cause it to explode. But phosphates continue clinging to oxygen at much higher temperatures. What's more, iron is far cheaper than cobalt.

Volt or Bolt?
There is a giant "if" in all this, though. To become practical and economically viable, plug-in vehicles will need to be mass-produced.

Will automakers follow through on their highly publicized announcements about plug-ins? GM, for one, has a reputation for quitting on innovative engineering; the company's executives scrapped an earlier all-electric vehicle. And even though GM had an early lead in conventional hybrid technology, it failed to bring hybrids to market until after the success of Toyota's Prius. What will happen to plug-in plans if gas prices drop, or if interest in reducing greenhouse gases wanes?

No one can predict the results of the carmakers' fickle decision-­making process. But a few things are clear. Plug-ins are the most practical and enticing alternative to the ­internal-­combustion engine that has been developed in years. And their fate will depend on whether automakers learn from the success of conventional hybrids and fully embrace the new technology.

I did at last drive a working plug‑in. The converted car glided noiselessly along the streets of Boston as I eyed a gauge that estimated my mileage at more than 150 miles per gallon. But on the day that I saw the Volt on display at A123's offices, GM wasn't ­giving rides; the car was just a mock-up, without the new batteries. As I sat in the driver's seat and grasped the steering wheel, sunlight streaming through the clear roof, it was easy to believe that plug-ins are on the way. But the mock-up was also a harsh reminder that when it comes to green innovation, U.S. automakers have long been more eager to show off flashy concept cars than to manufacture vehicles that work.

Kevin Bullis is the nanotechnology and materials science editor at Technology Review.

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Comments

  • Love the last line.
    thmlco on 08/15/2007 at 2:08 AM
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    Love the last line, as it's all so true, "U.S. automakers have long been more eager to show off flashy concept cars than to manufacture vehicles that work."

    Well, they changed before, under nearly the same exact circumstances when Japan was eating their lunch with better, smaller, more efficient vehicles. The the real questions, as the article indicates, is can they do it again?
    Rate this comment: 12345
  • GM doesn't deserve the bad reputation
    asdar on 08/15/2007 at 12:09 PM
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    I agree with the article, and think it's spot on about the roadblocks.

    I think that GM has gotten a bad rep for the EV-1, partly because of that very biased movie "Who killed the electric car"

    If you look into the real story, which is out there, you'll see that GM has done more than any other car company toward the development of electric cars. They spent millions on research, more than any other car company. The Tesla owes much to GM both for their controls system, and AC Motor configuration.

    AC Propulsions founder got his start in the EV-1 program developing the electric systems.

    The EV-1, at it's best and latest stage would not sell today. It had a horrible range of less than a 100 miles, and a long recharge time. It cost nearly as much as the Tesla, and the battery life wasn't long enough that it ever paid for itself.

    If you blame GM, and spread anti-GM propaganda, then I think you're betraying the cause of the EV.

    By unfairly bashing them, and spreading bad publicity about the Volt, you're halting the advance of an important technological step toward electric vehicles.

    See what's really there, judge the Volt, on the Volt's qualities, and not on what you think you know about the EV-1.
    Rate this comment: 12345
    • Re: GM doesn't deserve the bad reputation
      Tysto on 08/15/2007 at 7:56 PM
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      I think Toyota has done more for the electric car than GM. After all, it's mass-produced a successful hybrid. If it weren't for Toyota, GM would be happily rolling out the new line of the V10 Chevy Guzzler LX (now with built-in kitchenette!).
      Rate this comment: 12345
      • Re: GM doesn't deserve the bad reputation
        asdar on 08/16/2007 at 9:29 AM
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        Toyota may have done more to improve the public perception of EV's, but not for the technology.

        GM developed an AC motor that changed EV's from unresponsive to quicker than ICE efficiently. They developed control systems that are critical in the current EV situation in maximizing battery performance.

        The EV-1 was a decent car held back from being a great car by the batteries.

        The Prius is a near waste of expensive battery material that barely cuts fuel usage. It's real value is only in changing people's perception from thinking that EV's are impossible to possible.

        Toyota gets great credit for knowing the market was there, and GM gets some deserved criticism for not seeing that it was there.

        Just the same, when we're driving EV's I think the technology will be a decendent of GM more than Toyota.
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    • Re: GM doesn't deserve the bad reputation
      mstalanon on 08/16/2007 at 10:06 AM
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      I totally disagree on the bad rep for GM comment. They do indeed deserve it. The EV-1 and the Toyota Rav4-EV have both proven that the NiMH batteries work effectively.

      If the EV-1 was so horrible, why didn't they allow people to buy them? Granted, when they first came out, they had a super limited range, but after they converted to the NiMH batteries, it all worked out. a 100 mile range is QUITE doable for a commuter. Only long range communtes would be a problem.

      And this was in the 1990s! If Chevron wasn't in control of the patent, those larger NiMH batteries would be making QUITE the noise on the open market.

      I'd rather go with the proven technologies than holding my breath on the LiON awaiting in the wings.
      Rate this comment: 12345
      • Re: GM doesn't deserve the bad reputation
        asdar on 08/16/2007 at 3:09 PM
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        100 miles was the best they got, many times it was less than a 100. Charging times were long, and almost everyone that had one, had to have a second car. That's not something that's going to sell enough cars to make a difference.

        They didn't sell those cars because the cars were a huge liability. One single car accident with a law suit would have cost them a fortune, even if they won, and it would have been bad publicity. All for letting a couple hundred people drive around in an electric.

        It was a good business decision at the time to crush those cars. They're not responsible for the Rav.

        If you took the EV-1 today it wouldn't sell for a profit. No way no how, It would still cost $60k and you'd need to pay to have the battery recycled every 5 years or so even in San Diego where the temperature is steady. It was a toy car for rich people that could afford two.

        I'm an environmentalist too, but think of it from the business side. The car could never make a profit, at the time there was nothing developing in the battery department that showed any signs of making it work, and even if you could make it work decently it would cost the company offset profit from their ICE market.

        Nobody that was thinking business first would have made a different decision.

        The Volt on the other hand is a car that can succeed if people don't take an attitude toward GM because of a movie that showed one side of the argument.

        The Volt is the right way to go. Flexible, because electricity is the ultimate energy, convenient because of the range of the generator and the decreased maintenance, fun because of the performance GM can put into the engine without cost to efficiency.
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        • Re: GM doesn't deserve the bad reputation
          zerogas on 09/04/2007 at 2:12 AM
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          There is quite a bit of misinformation in this thread, probably from those with no first hand knowledge.  I had an EV1 for three years before GM took back my car and crushed it.  When they took it away, it still looked and drove like brand new. I have been driving an Electric RAV4 ever since. 

          My EV1 with NiMH batteries got up to 120 miles per charge and always got more than 100.  The long recharge time was meaningless because it always charged while I was sleeping.  The right comparison is between the 10 seconds to plug it in  at night and the time spent at gas stations and repair shops for gasoline cars.  I have had no battery or motor problems in 8 years of commuting in electric cars.

          There are millions of households with multiple cars and they are certainly not all rich.  The market for second cars is plenty big enough to make an impact on emissions and to jump start an electric industry.

          The EV1 was costly, but it should have been the first of a series of cars. GM blew the chance to be viewed as the leader and anyone who watched them lobby against emissions standards and fuel economy standards is naturally suspicious of their new found religion with the Volt.  I hope they prove us wrong and follow through with high volume production, not just more concept cars.
          Rate this comment: 12345
          • Re: Re: GM doesn't deserve the bad reputation
            asdar on 09/04/2007 at 8:47 AM
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            I'm certainly not against electric, but your argument doesn't change the fact that the car wouldn't sell.

            Just under or just over a 100 mile range is still too short to sell to the masses. The reason they stopped making them wasn't to kill the environment. That's my point, they made a business decision that was smart in business.

            The car wouldn't sell at the $60-80k, at the time there was no technology that would make it enough better that would have shown any potential to ever sell at that price point.

            The decision to crush those cars was what anyone with a half a brain would do. No smart person would want that liability with no return.

            The big point I'd like to leave people with is that GM didn't do anything morally wrong. They're not rapists or anything. Look at the Volt with open eyes, or you're the one hurting the environmental movement and you don't have the excuse of trying to make wise business decisions.
            Rate this comment: 12345
            • Re: Re: Re: GM doesn't deserve the bad reputation
              Gurthang on 09/04/2007 at 12:49 PM
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              Lets be clear here GM never produced the EV-1 with the intent for mass production nor did it market it much.  They also seem to prefer to throw money at attention grabbing concepts that have little chance of ever becomming practical hoping for that one great breakthrough. Rather than advancing several smaller slightly risky things than actually have a chance to be produced. Although killing the EV-1 project made short-term financial sense it was a very poor strategic decision. As now they must start all over again with the Volt concept if that ever becomes a real product. (I'm betting it won't knowing GM's past history.)
              Rate this comment: 12345
              • Re: Re: Re: Re: GM doesn't deserve the bad reputation
                asdar on 09/06/2007 at 9:07 AM
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                What history do you refer to?

                GM has done great things for the electric car field, and they still have their technology lead because of it.

                If people open their eyes and see that GM did more good than harm in the electric field, or just give them a fair chance then the Volt is the car that will change everything.

                The Prius is a joke. Without plug in it's a waste of valuable material that just barely offsets it's own energy usage.
                Rate this comment: 12345
      • Re: GM doesn't deserve the bad reputation
        smith90201 on 11/19/2008 at 5:10 PM
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        Exactly, mstalanon. GM deserves every bit of its reputation. Particularly for the EV-1.

        Electricity is now 60-70 cents per gallon equivalent of gas. Don't want to pay 1/6 of the recent cost of gas? Feel free to send your money to the Oil cos, Saudis, etc. Just don't expect the rest of us to do the same.

        See EVs - WHO TO TRUST via profile, or http://www.technologyreview.com/discussions/energy/61076/page3/#comment-205913
        Rate this comment: 12345
    • Re: GM doesn't deserve the bad reputation
      brucebudd on 10/20/2007 at 9:07 PM
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      I guess you work for GM don't you...
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    • Re: GM doesn't deserve the bad reputation
      smith90201 on 11/19/2008 at 5:32 PM
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      Thank you GM PR department, aka asdar. :-)
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  • Volt
    peasler on 08/15/2007 at 1:11 PM
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    And, just remember, using -e is about 60 - 70 cents per ~ gallon of gas.  Hopefully the Cashcow business of Opec, big oil,etc. will end in the near future.

    Phil
    Rate this comment: 12345
    • Re: Volt
      kentt on 09/21/2007 at 6:40 PM
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      Retail electricity is an expensive energy source by my calculation. 
      My electricity cost ~ 17 cents/kWh
        (state of MD, no overnight discount)
      Gasoline at $3 a gallon and 36.6 kWh per gallon = 8 cents/kWh

      Am I missing something?  Are electric cars somehow much more efficient? (however note that the above does not include any charging/battery efficiency
      losses.)  Perhaps the issue here is comparing a wholesale, discounted electricity price to the retail gasoline price.
      Rate this comment: 12345
      • Re: Volt
        JackSlims on 01/10/2008 at 6:12 PM
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        You're assuming the same conversion efficiency between gasoline in an internal combustion engine and electricity in an electric motor.  I don't think that's a fair comparison.

        What you should compare is gallons of gas per mile and kWh per mile, converted by $ by retail price.
        Rate this comment: 12345
      • Re: Volt
        Solar John on 10/24/2008 at 9:57 AM
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        Kentt, yes you are missing something.  ICE engines are 20 to 30% efficient, while electric motors are 90 to 95% efficient.  I suspect we'll see some great electric cars in the future, and they'll pollute a whole lot less, even when the electricity to charge them comes from coal-fired power plants.  Read more here:  http://solarjohn.blogspot.com/2008/09/are-electric-cars-more-harmful-to.html
        Rate this comment: 12345
  • Hybrid Detritus
    chuckpiot on 08/31/2007 at 11:17 AM
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    I like the hybrid and pug-in concepts. Should these dominate the mass market, should I fear landfills filled, and roadsides littered with, lead and/or lithium spent batteries?
    Rate this comment: 12345
    • Re: Hybrid Detritus
      JeffD on 09/04/2007 at 9:34 AM
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      First let me say that Hybrids do not use lead acid batteries (except for a small 12v for accessories - less of a problem than the 12v batteries currently in gasoline cars). They currently use NiMh batteries that are recyclable (Toyota pays $200 for used batteries) and Nickel is NOT a hazardous material (besides, the batteries last "the life of the car" according to Toyota and the car is mostly recycled as well). Hybrids (and EVs which should exhibit longer average life than gasoline cars -- due to simple design) do NOT pose an additional landfill risk. Lithium is also not hazardous waste, but I don't know about the effectiveness of recycling these batteries. JeffD
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  • Right time?
    vitotao on 06/10/2008 at 1:25 AM
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    Firsty - better is the enemy of good.
    Secondly - imho hybrid's revolution won't succeed until one barrel of oil cost around 200$.
    Today there is a lot of mess (in media) with developing new technology and people still more eagerly buy old-school-gasoline cars, becouse of... some kind of fear to the unknown?
    The matter of enviroment is so delicate and ambigous that sometimes I feel like being cheated just for companies good.
    Rate this comment: 12345
    • Re: Right time?
      smith90201 on 11/19/2008 at 4:27 PM
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      Won't succeed until oil is $200 a barrel? I calculate $15-20.

      Electricity is now 60-70 cents per gallon equivalent of gas. Gas is $2.40 /g and $60 /barrel (today, CA) ... So $15 to $17.50 a barrel and that is just break-even, Ignoring national security, pollution and global warming and more.

      BUT there is another HUGE incentive. Doug Korthof points out that you can buy a PV solar system to generate ALL your domestic electricity with the gas saved ... The payback time can be as short as three years. Thereafter free electricity and gas-equivalent for transport. Useful man, Mr. Korthof. liveoilfree http://www.youtube.com/liveoilfree

      See EVs - WHO TO TRUST? via profile, or
      http://www.technologyreview.com/discussions/energy/61076/page3/#comment-205913
      Rate this comment: 12345
  • GM
    Qtip on 07/18/2008 at 9:11 PM
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    There are moments (special and unique) in history that are pivotal (epochs); GM is poised right now to sieze it's moment in history that could change the course of it's company (and all of the US Auto Industry for that matter) for generations to come. It is all about leadership and "seeing" the vision. The Volt is a Prius killer on so many different levels; efficiency, technology, performance, style, and design...This car could return much lost pride in the baffling US Auto Industry.
    Rate this comment: 12345
  • Electric cars
    MickeyFouse on 12/09/2008 at 12:42 AM
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    All-electric cars that are energy savings, the new hybrids could handle longer commutes; the Volt is designed to travel 600 miles using its backup gas tank to charge the battery. And electricity from the grid is cheap: the equivalent of a gallon of gas costs less than a dollar.
    Rate this comment: 12345
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